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Still

Still Diesel Fork Truck R70-16 R70-18 R70-20 Series: R7094 R7095 R7096 Operating and Maintenance Instructions

Still Diesel Fork Truck R70-16 R70-18 R70-20 Series: R7094 R7095 R7096 Operating and Maintenance Instructions

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Vehicle data plateRef 156793
Brand
Still
Vehicle
Home and Garden
Models covered
Air Heaters, Eberspacher, R70-16, R70-18, R70-20, R7094, R7095, R7096
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

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  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Still
Model:
R70 Series Diesel Forklift Truck
Series:
R70-16, R70-18, R70-20
Covered Model Codes:
R7094, R7095, R7096
Product Name:
Still Diesel Fork Truck R70-16 R70-18 R70-20 Series: R7094 R7095 R7096 Operating and Maintenance Instructions
👋 Introduction
Market Position
Product Category:
Industrial Forklift Trucks
Target Audience:
Operators, maintenance technicians, fleet managers, and service personnel for Still R70 Series diesel forklifts.
Key Features
Manual Type:
Original Factory Operating and Maintenance Instructions
Content Quality:
High quality images, circuit diagrams, and detailed instructions.
Scope:
Comprehensive coverage of operation and maintenance for specific R70 series models.
Documentation Purpose
Purpose:
To ensure safe and efficient operation, regular maintenance, and proper repair of Still diesel forklift trucks.
📋 Manual Details
Coverage Areas
Operational Procedures:
Start-up, driving, lifting, load handling, operation with attachments, auxiliary equipment operation, refueling, decommissioning, emergency procedures.
Maintenance Procedures:
Daily checks, 50-hour, 500-hour, 1000-hour, 3000-hour, 9000-hour service, engine, transmission, hydraulics, brakes, electrical system, mast, steering, tires, particle filters.
Troubleshooting:
Fault displays and error messages, common issues related to engine, hydraulics, electrical systems, and operational functions.
Technical Specifications:
Dimensions, wheel and tire specifications, fuse assignments, hydraulic circuit diagrams, electrical circuit diagrams.
Page Count
Page Count:
321
Manual Type
Manual Type:
Operating and Maintenance Instructions
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Management:
Diesel engine operation, checks (oil level, coolant level), emissions checking, particle filter servicing (ETB, Eberspacher).
Hydraulic System:
Lifting system variants, mast versions, controls (multi-lever, joystick, single-lever), attachment hydraulics, maintenance, circuit diagrams.
Electrical System:
Circuit diagrams, fuse assignment, control elements, displays, fault messages, traction motor and generator maintenance, jump starting.
Braking System:
Service brake operation, parking brake operation, brake fluid level checks, brake system checks for function and leaks, parking brake adjustment.
Steering System:
Steering system checks, steering axle lubrication, wheel bearing checks.
Driver Interface:
Driver's compartment versions (single/dual pedal, single lever, joystick), operating and display elements, controls, steering column adjustment, seat adjustment.
Load Handling Equipment:
Fork changes, fork extensions, reversible fork arms, load safety regulations, taking up/transporting/depositing loads.
Auxiliary Equipment:
Lighting, rotating beacon, hazard warning system, direction indicators, working headlights, windscreen wiper/washer, blower/heater, cruise control, trailer operation.
Procedures Included
Pre Start Checks:
Visual inspections, coolant level, engine oil level, wheel/tire condition, washer fluid.
Start Up Operation:
Key switch operation, engine starting, horn operation, restraining belt use, brake system check, steering system check, emergency stop check, traction program settings.
Driving Techniques:
Safety regulations, driving on inclines/declines, driving on lifts/loading bridges, specific procedures for single-pedal and two-pedal operation.
Lifting And Load Handling:
Safe lifting practices, mast control, fork operation, load stability, transporting various load types.
Attachment Operation:
Attachment assembly, depressurizing connections, setting auxiliary hydraulics, controlling attachments with different control types.
Emergency Procedures:
Emergency shutdown, tipping over procedure, emergency lowering, jump starting, refuelling guidelines.
Maintenance Scheduling:
Detailed intervals for various maintenance tasks from initial break-in to 9000-hour/5-year servicing.
Component Servicing:
Specific instructions for servicing traction motor brushes, generator filters, radiator, fuel filters, particle filters, mast bearings, lift cylinder bearings.
Technical Depth
Depth Of Information:
Comprehensive coverage from basic operator checks and safe operation to detailed maintenance schedules, component replacement, and system troubleshooting.
Diagnostics:
Includes explanations of fault displays and error messages, providing a foundation for diagnosing issues.
Repair Level:
Covers procedures for maintenance and some repair aspects like changing brushes, filters, and lubricating key points, enabling trained personnel to perform upkeep.
Electrical Schematics:
Detailed electrical and hydraulic circuit diagrams are provided, crucial for advanced diagnostics and repair of electrical and hydraulic systems.
Safety Guidelines:
Extensive safety information, including residual risks, specific hazards of forklift operation, safety regulations for operation and maintenance, and definitions of responsible persons.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High quality (as per product description)
Images Quality:
Illustrated with high quality images
Diagrams Quality:
Includes circuit diagrams
Printability
Printability:
Printable
Searchability
Searchable Text:
Searchable Text
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Fuel Type:
Diesel
Engine Brand Model:
Not explicitly stated in provided info, but implies a suitable diesel engine for industrial forklift applications. (e.g., Deutz, Yanmar, or proprietary Still engine are common in this class).
Performance
Emissions Control:
Includes checking diesel engine emissions and servicing trucks with particle filters.
Fuel System
Fuel Filter Maintenance:
Includes draining the fuel filter of water and changing the fuel filter.
Maintenance
Oil Change Interval:
1000-hour maintenance interval for changing engine oil and filter.
🔧 Transmission
Standard
Transmission Type:
Likely hydrostatic or powershift, common for this class of forklift. Manual does not specify exact type but covers operation and maintenance.
Maintenance
Transmission Oil Change:
3000-hour maintenance interval for changing transmission oil.
📐 Dimensions
Exterior
Data Source:
Manual's Technical Data Section
Section Details:
Section 7: Technical Data - Dimensions.
Weights
Data Source:
Manual's Technical Data Section
Section Details:
Section 7: Technical Data - VDI datasheet (likely contains weight specifications).
Wheels Tires
Specification Section:
Section 7: Technical Data - Wheels and tyres.
Maintenance Section:
Section 6: Maintenance - Servicing wheels and tyres.
🛡️ Safety Features
Ratings
Safety Inspections:
Periodic safety inspection of the industrial truck is detailed.
Active Features
Operator Warnings:
Extensive explanations of signal terms, hazards, residual risks, and special risks associated with forklift operation and attachments.
Safety Devices:
Warning regarding non-original parts, damage/defects/misuse of safety devices.
Operational Safety:
Essentials for safe operation, safety regulations for driving, lifting, working with loads, and operating attachments.
Passive Features
Restraining Systems:
Includes information on the restraining belt and maintaining the restraint system.
Emergency Stop:
Checking the emergency stop function is included.
Consumables Handling
Permissible Consumables:
Lists permissible consumables: Oils, Diesel fuel, Hydraulic fluid, Battery acid, Coolant.
Disposal:
Guidelines for disposal of units and batteries during repair work, and disposal of consumables.
💡 Technology Features
Infotainment
Operator Displays:
Console displays are covered, including setting and changing displays, date/time, language, and resetting trip data.
Driver Assistance
Cruise Control:
Operation with cruise control is mentioned, indicating an available feature.
Connectivity
Fleet Management:
Fleet Manager functions are included in the console operation section.
Control Systems
Drive Programs:
Setting the traction programs is described, suggesting adjustable performance modes.
Auxiliary Hydraulics Control:
Detailed operation of auxiliary hydraulics for attachments, with different control methods (multi-lever, joystick, single-lever).
🔧 Maintenance
Service Intervals
Initial Service:
Maintenance after first 50 operating hours (breaking-in period).
Recurring Maintenance:
500-hour, 1000-hour, 3000-hour, and 9000-hour maintenance intervals detailed.
As Needed Maintenance:
Tasks indicated as 'As Required' are also covered.
Fluid Specifications
Engine Oil:
Engine oil change is a 1000-hour task. Specific grade not listed but standard industrial diesel engine oils apply.
Hydraulic Fluid:
Hydraulic oil change is a 3000-hour task. Specific grade not listed, but hydraulic fluid compliant with industrial standards is required.
Coolant:
Coolant topping up and checking concentration (50-hour). Coolant change at 9000-hour maintenance. Specific type (e.g., ethylene glycol based) not specified, but typically requires heavy-duty anti-freeze.
Brake Fluid:
Brake fluid level check and brake fluid change (3000-hour). Standard DOT 3 or DOT 4 brake fluid is typically used.
Known Issues
Common Wear Parts:
Carbon brushes (traction motor/generator), air filter, fuel filter, hydraulic filter, tires, and mast bearings are highlighted for maintenance.
Particle Filters:
Specific servicing procedures for ETB and Eberspacher particle filters indicate their presence and maintenance requirements.
Diagnostics Indicators:
Fault displays (e.g., AIR FILTER, OIL PRESSURE, SERVICE BRAKE, COOLANT LEVEL) suggest common areas requiring attention.
📚 Vehicle History
Brand Heritage
Manufacturer:
Still
Specialization:
Still is a well-established manufacturer of material handling equipment, known for its industrial trucks.
Model Evolution
Series Designation:
The R70 series designation indicates a line of diesel-powered forklift trucks within the Still product range.
Production
Origin:
Original Factory Manual implies production in a region where Still operates manufacturing facilities (e.g., Germany or other European locations).
🏆 Awards & Recognition
Recognitions
Award Type:
Not applicable based on provided product information. This is a technical manual, not a consumer review.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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