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Jungheinrich

Jungheinrich Electric Lift Truck ETG-Series: ETG350 ETG355 (from 01.2010) Workshop Manual

Jungheinrich Electric Lift Truck ETG-Series: ETG350 ETG355 (from 01.2010) Workshop Manual

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$16.99
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Vehicle data plateRef 70121
Brand
Jungheinrich
Vehicle
Material Handling
Models covered
ETG Series, ETG350, ETG355, Forklifts
Years
2010
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Jungheinrich
Model:
ETG-Series
Specific Models Covered:
ETG350, ETG355
Production Start Year:
2010
Vehicle Type:
Electric Lift Truck
Generation
Generation Identifier:
Models from 01.2010 onwards
Codes
Chassis Codes:
ETG350, ETG355
Drive Type:
Electric
👋 Introduction
Market Position
Target Audience:
Professional service technicians and maintenance personnel responsible for Jungheinrich ETG-Series electric lift trucks.
Value Proposition:
Provides comprehensive, factory-authorized technical information essential for accurate diagnosis, repair, and maintenance, minimizing downtime and ensuring operational efficiency.
Competitive Analysis
Differentiation:
Original factory manual with detailed illustrations, schematics, and specific troubleshooting codes, offering a higher level of accuracy and completeness compared to generic repair guides.
Key Features
Content Scope:
Covers all critical systems from electrical and hydraulic to mechanical components and mast operations.
Diagnostic Tools Integration:
References the use of service tools for controller diagnostics and parameter adjustments.
📋 Manual Details
Coverage Areas
Primary Focus:
Workshop and Repair
Secondary Focus:
Operation and Maintenance
Page Count
Total Pages:
355
Manual Type
Type:
Original Illustrated Factory Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Electrical System Controller:
Full coverage including Logic unit, Inverter, Output unit (RI01, RI02), Display unit, EPS (Electronic Power Steering) unit, CAN communication, AC Motor System Basics, Hydraulic Control Function, Steering Control Function, IPS (Integrated Presence System) Function, BDI, Service indicator, Tire size, Hour meter, Chime control, Battery voltage monitor, Load sensor.
Drive Axle:
Front Drive Axle: Removal, Installation, Disassembly, Assembly, Lubricants, Oil Change.
Rear Axle Steering:
Rear Axle Assembly: Removal, Installation, Steering Yoke Assembly, Steering Bearing Replacement, Steering Gear, Steer Hub Assembly.
Braking System:
Brake Assembly: Description, Disassembly, Reassembly, Inspection, Adjustment, Friction Disc Replacement.
Steering System:
Steering System: Steering Gear, Steering Wheel Removal/Installation, Steering Control Disassembly/Reassembly, Stepper Motor Replacement, Steer Motor Replacement.
Hydraulic System:
Hydraulic System: Description, Schematic, Tank, Pump, Control Valve, Lift Cylinders, Tilt Cylinder, Down Safety Valve, Pump Removal/Installation, Disassembly/Reassembly, Control Valve Removal/Installation, Tank Refill Capacities, Suction Strainer/Return Filter, Mast Systems (Duplex, Triplex, Quad), Carriage, Forks.
Electrical Components:
Electrical Components: Acceleration and Direction Control (Control Handle), Driver Control (Operator and Hydraulic) Pedals, Electrical Connections Chart.
Motors:
Motors: Drive Motor, Pump Motor, Drove Motor, AC Motors (External Inspection, Disassembly/Reassembly, Troubleshooting).
Mast Forks:
Mast and Forks: Mast Systems (Duplex, Triplex, Quad), Carriage, Cylinders, Uprights, Chains, Internal Reeving, Forks Inspection/Adjustments.
Procedures Included
Troubleshooting:
Comprehensive troubleshooting for control circuits with specific error codes (e.g., E1, E2, E5, E6, E7, BR, 14, 15, 16, 24, 25, 26, 34, 35, 40, 41, 45, 46, 47, 51, 52, 53, 55, 56, 57, 60, 61, 62, 63, 64, 65, 68, 70, 71, 72, 75, 76, 77, 78, 79, 81, 83, 84, (E), (L), (H1), (H2), (H3), (H4), (H5), (Lo)). Includes hydraulic system and motor troubleshooting.
Repair Replacement:
Detailed step-by-step procedures for removal and installation of major components: Controllers, Inverter, DSP Card, Logic Unit, Power Supply Card, Output Unit, EPS Unit, Front Drive Axle, Front Wheel, Rear Wheels, Rear Axle Assembly, Steer Yoke Assembly, Steering Gear, Steering Wheel, Stepper Motor, Steer Motor, Drive Motor, Pump Motor, Hydraulic Pump, Control Valve, Mast Cylinders (Lift and Tilt), Carriage, Uprights, Forks.
Maintenance:
Includes a Lubrication and Maintenance Chart, Recommended Lubricants, Refill Capacities, and an Inspection and Maintenance Schedule. Covers periodic inspections, chain inspection and tension, and hydraulic oil level checks.
Adjustments:
Brake Assembly Adjustment (Air Gap), Mast Skewing Adjustment (Duplex, Triplex, Quad), Chain Adjustments (Free Lift, Main Lift), Roller Shimming.
Disassembly Assembly:
Comprehensive disassembly and assembly procedures for all covered systems, including detailed sequences and working tips for hydraulic pump components, mast cylinders, uprights, and steer motor parts.
Technical Depth
Depth:
High. Covers detailed diagnostics, component-level repair, system diagnostics, parameter setting, and advanced troubleshooting, suitable for skilled technicians.
Diagnostics:
Includes detailed diagnostic procedures for control circuits using error codes, controller inspection, measurement of card voltage, checking contactors, and inverter regeneration checks. Also covers specific EPS controller diagnostics.
Diagrams:
Features high-quality illustrated diagrams, circuit diagrams, wiring schematics, and location of major components, enabling clear understanding of system layouts and connections.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable Text
Print Quality
Printability:
Printable
Image Quality:
High Quality Images
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
AC Electric Motor (Drive and Pump)
Performance
Traction Control:
Features advanced traction control functions including speed control, power limiting, controlled roll-back, and regeneration.
Fuel System
Power Source:
Battery (details not specified, but indicated by BDI - Battery Discharge Indicator)
🔧 Transmission
Standard
Type:
AC Electric Drive System
Features
Control:
Inverter-based AC motor control for traction and hydraulic functions.
📐 Dimensions
Exterior
Dimensions Chart Reference:
Included in manual
Weights
Weight Specifications:
N/A (Refer to specific truck data sheets or manual for detailed weight information)
🛡️ Safety Features
Ratings
Safety Features Integrated:
IPS (Integrated Presence System) to prevent unauthorized operation. Safety contacts mentioned in EPS wiring.
Active Features
Steering Safety:
Electronic Power Steering (EPS) with specific controller diagnostics and adjustments.
Passive Features
Component Safety:
Includes procedures for discharging electric charges from inverters and EPS units before servicing.
💡 Technology Features
Infotainment
Display System:
Includes a detailed 'Display Unit' section covering normal operation display, display transitions, error display, password entry, user settings, and data monitoring.
Driver Assistance
Presence System:
IPS (Integrated Presence System) functionality is detailed, including preventing operator absence and lever/pedal operations.
Connectivity
Can Bus:
Controller Area Network (CAN) bus is described as part of the system configuration, with troubleshooting for CAN-BUS communication faults.
Control Systems
Electronic Power Steering:
Full coverage of the EPS (Electronic Power Steering) unit, including its controller, parameters, and testing procedures.
🔧 Maintenance
Service Intervals
Schedule Reference:
Maintenance Service Data section includes an Inspection and Maintenance Schedule.
Fluid Specifications
Hydraulic Oil:
Recommended oil and lubricants section provided, including refill capacities for the hydraulic tank.
Drive Axle Oil:
Recommended lubricants and procedure for changing drive axle oil are included.
Known Issues
Common Faults:
The comprehensive troubleshooting section addresses a wide range of potential faults and error codes, indicating common failure points in the electrical, hydraulic, and drive systems.
Component Wear:
Specific mentions of worn brushes for pump motors and inspection of friction discs for brake assemblies.
📚 Vehicle History
Brand Heritage
Brand Specialty:
Jungheinrich is a leading global manufacturer of material handling equipment, known for its innovative and efficient forklift trucks.
Model Evolution
Series Overview:
The ETG-Series represents Jungheinrich's range of electric counterbalance forklift trucks, typically featuring advanced AC technology.
Production
Manufacturing:
Details regarding specific manufacturing locations or production volumes are not provided in the product information.
🏆 Awards & Recognition
Recognitions
Recognition Type:
N/A (No specific awards mentioned for this manual or associated truck models in the product data)

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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