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Daihatsu

DAIHATSU SIRION BOON 2004-2010 Service Repair Manual

DAIHATSU SIRION BOON 2004-2010 Service Repair Manual

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Vehicle data plateRef 511225
Brand
Daihatsu
Vehicle
Cars
Models covered
Boon, Sirion
Years
2004, 2005, 2006, 2007, 2008, 2009, 2010
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion / Boon
Generation:
Second Generation
Year Range:
2004-2010
👋 Introduction
Market Position
Target Audience:
Vehicle owners, amateur mechanics, professional technicians
Value Proposition:
Empowers users to perform repairs and maintenance, reducing reliance on expensive shop services.
Competitive Analysis
Competitor Manuals:
Offers comprehensive coverage often found in official OEM service manuals but in a more accessible digital format.
Key Features
Ease Of Use:
User-friendly PDF format, no complex installation, accessible on multiple devices.
Comprehensiveness:
Covers virtually all aspects of vehicle repair and maintenance.
Resource Availability:
Provides necessary information and resources previously only available to dealerships.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
Page Count:
Not Specified (Digital)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, and repair
Drivetrain:
Clutch, gearbox (transmission), propeller shafts, rear axles, front axle
Suspension Steering:
Front and rear suspensions, steering system
Brakes:
Brake system diagnostics, repair, and maintenance
Bodywork Chassis:
Bodywork and chassis frame repair and maintenance
Electrical Electronic:
Complete electric/electronic system diagnostics, wiring diagrams, and troubleshooting
Comfort Systems:
Heat and Air Conditioning (HVAC) system service
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:
Component replacement, system overhauls, part-specific repairs
Diagnostics:
Troubleshooting common issues, symptom-based diagnosis, fault code interpretation
Technical Information:
Specifications, torques, clearances, electrical schematics, component data
Technical Depth
Depth:
Dealer-level instructional guides, covering basic to advanced repairs
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
All Windows OS, Smartphones, Tablets (with PDF reader)
Installation Required:
No installation required
Portability:
Printable any page or section
Searchability:
Likely searchable text within PDF
Print Quality
Image Display:
Recommended Adobe PDF Reader for optimal image/graphic display
Illustrations:
Step-by-step illustrated repair procedures
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Likely covers K3-VE (1.3L) and potentially other regional variants, although not explicitly stated.
Performance
Typical Horsepower:
K3-VE typically produces around 90-92 PS (88-90 hp) at 6000 rpm.
Typical Torque:
K3-VE typically produces around 120-122 Nm (89-90 lb-ft) at 3200 rpm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
Ignition System:
Coil-on-plug (COP) ignition system
Cooling System
Cooling Type:
Liquid-cooled
🔧 Transmission
Standard
Transmission Options:
Likely includes 4-speed automatic and 5-speed manual transmissions.
Optional
All Wheel Drive:
Some models may have offered AWD, coverage depends on specific manual content.
Features
Gear Ratios:
Specific gear ratios for manual and automatic transmissions are detailed within the manual.
Fluid Requirements
Automatic Transmission Fluid:
Likely requires specific Dexron or equivalent ATF, consult manual for exact specification (e.g., Dexron III).
Manual Transmission Fluid:
Likely requires specific GL-4 manual transmission fluid, consult manual for exact specification.
📐 Dimensions
Exterior
Length:
Approx. 3620 mm (142.5 in) for the Boon/Sirion II hatchback.
Width:
Approx. 1665 mm (65.6 in).
Height:
Approx. 1550 mm (61.0 in).
Wheelbase:
Approx. 2430 mm (95.7 in).
Weights
Curb Weight:
Ranges from approximately 940 kg to 1050 kg depending on configuration.
🛡️ Safety Features
Ratings
Jncsa Star Rating:
Many Japanese models of this era achieved 4 or 5-star ratings in JNCAP crash tests.
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard or optional on higher trims.
Ebs:
Electronic Brake-force Distribution (EBD) often paired with ABS.
Passive Features
Airbags:
Driver and front passenger airbags are standard. Side airbags may be optional.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, potentially with auxiliary input or basic MP3 support depending on trim.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Bluetooth:
Not typically standard on base models of this era, but potentially available on higher trims or as an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions. Consult manual for exact interval.
Air Filter Replacement:
Recommended every 20,000-30,000 km (12,000-18,000 miles) or as needed based on conditions.
Spark Plug Replacement:
Depends on spark plug type (standard vs. iridium). Iridium plugs often have intervals of 100,000 km (60,000 miles).
Fluid Specifications
Engine Oil Type:
Likely 5W-30 or 10W-30 API SM/SN or ILSAC GF-4/GF-5. Always verify with the manual.
Coolant Type:
Ethylene Glycol-based coolant (e.g., Toyota Super Long Life Coolant or equivalent). Check manual for specific color and type.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Refer to manual for specific known issues, but common wear items include brake pads, tires, suspension bushings, and clutch components.
Engine Idling:
Minor idle fluctuations can sometimes occur due to carbon buildup or sensor issues, addressed in troubleshooting sections.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for its compact and economical vehicles, often emphasizing practicality and reliability.
Model Evolution
Sirion Boon Context:
The Sirion (global name) and Boon (Japanese domestic market name) are sister models, often developed in conjunction with Toyota (as the Passo).
Second Generation Design:
This generation marked a significant redesign with a more modern and spacious interior, and a focus on fuel efficiency.
Production
Manufacturing Locations:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Jcap Ratings:
The platform often received favorable ratings in Japan New Car Assessment Program (JNCAP) for safety.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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