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BMW

BMW K1200LT 1999-2004 Service Repair Manual

BMW K1200LT 1999-2004 Service Repair Manual

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Vehicle data plateRef 275015
Brand
BMW
Vehicle
Motorcycle
Models covered
K1200LT
Years
1999, 2000, 2001, 2002, 2003, 2004
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Model Variant:
Touring
Body Style:
Full-fairing Touring Motorcycle
Generation
Generation Designation:
K589
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Vehicle Segment:
Luxury Touring Motorcycle
Target Audience:
Long-distance touring riders, owners prioritizing comfort, features, and performance.
Competitive Analysis
Key Competitors Era:
Honda Gold Wing, Kawasaki Voyager, Yamaha Royal Star Venture.
Bmw Differentiation:
BMW's signature boxer engine (though K1200LT used an inline-four), advanced technology, refined handling, and unique styling.
Key Features
Manual Value Proposition:
Empowers owners to perform professional-level maintenance and repairs, saving costs and ensuring optimal performance.
Vehicle Key Selling Points:
Comfortable riding position, extensive luggage capacity, powerful engine, advanced features for its time (e.g., electric reverse).
📋 Manual Details
Coverage Areas
Applicable Model Years:
1999, 2000, 2001, 2002, 2003, 2004
Covered Regions:
Global (specifications are generally universal, may vary slightly by market)
Page Count
Estimated Page Count:
Refer to actual manual; typically 500+ pages for comprehensive service manuals
Manual Type
Manual Type:
Service and Repair Manual
Content Level:
Dealer/Technician Level
Language
Language:
English (based on typical availability of such manuals)
Format
File Format:
PDF
Compatibility:
Windows, macOS, Linux
📖 Manual Coverage
Systems Covered
Engine:
Full disassembly, assembly, diagnosis, tuning, lubrication, cooling system, fuel system (injection), exhaust system.
Transmission:
Clutch, gearbox, final drive (shaft drive), lubrication, maintenance, repair.
Chassis:
Frame, suspension (front and rear), steering, wheels, tires, brakes (ABS included), bearings.
Electrical System:
Battery, charging system, ignition system, lighting (headlights, tail lights, indicators), instrumentation, horn, starter motor, alternator, wiring diagrams, ECU, sensors.
Bodywork And Accessories:
Fairings, seat, luggage systems (top case, panniers), controls, ergonomics, mirrors, windshield adjustment.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, brake fluid flush, coolant service, chain/shaft drive maintenance, tire pressure checks, general inspection.
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all major systems, fault code lookup.
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, repair, and reassembly (e.g., engine overhaul, gearbox rebuild, suspension component replacement).
Technical Bulletins:
Inclusion of Manufacturer's Technical Service Bulletins (TSBs) and recall information relevant to the covered years.
Technical Depth
Depth Of Information:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics.
Diagnostic Tools:
Mentions diagnostic procedures, likely implying the use of BMW's proprietary diagnostic systems (e.g., DIS or ISTA).
Illustrations And Diagrams:
Detailed illustrations, exploded views, wiring diagrams, and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF (if created from original digital source)
Print Quality
Image Resolution:
High resolution (typical for professional service manuals)
Clarity:
Clear and concise text with detailed illustrations.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline Four-Cylinder, Four-Stroke
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
79 mm x 59 mm (3.11 in x 2.32 in)
Compression Ratio:
10.0:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
98 hp (73 kW) @ 6750 rpm (approximate, may vary by market/spec)
Torque:
115 Nm (85 lb-ft) @ 5250 rpm (approximate, may vary by market/spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic)
Fuel Type:
Unleaded Premium (95 RON / 91 AKI)
Lubrication
Oil Type:
BMW Motorrad Recommended Synthetic Motorcycle Oil (e.g., SAE 5W-40 or 10W-40, refer to manual for exact spec)
Cooling System
Cooling Medium:
Liquid-Cooled
Ignition System
Ignition Type:
Electronic Ignition (Digital)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Electric Reverse:
Standard feature (electrically operated)
Features
Clutch Type:
Hydraulically operated multi-plate wet clutch
Final Drive:
Shaft Drive
Fluid Specifications
Gearbox Oil:
Refer to manual (typically a GL-5 rated gear oil, e.g., SAE 75W-90)
Clutch Fluid:
DOT 4 Brake Fluid
📐 Dimensions
Exterior
Length:
Approx. 2440 mm (96.1 in)
Width:
Approx. 990 mm (39.0 in) at handlebars
Height:
Approx. 1560 mm (61.4 in) with windshield
Weights
Dry Weight:
Approx. 325 kg (716.5 lbs)
Wet Weight:
Approx. 344 kg (758.4 lbs) (fully fueled)
Gross Vehicle Weight Rating Gvwr:
Refer to manual (typically around 500 kg / 1100 lbs)
Cargo
Luggage Capacity:
Integrated panniers, large top case, additional mounting points.
🛡️ Safety Features
Ratings
ABS System:
BMW Integral ABS (Anti-lock Braking System) - often standard or a highly popular option
Active Features
Braking System Front:
Dual 320 mm discs, 4-piston calipers (Integral ABS)
Braking System Rear:
Single 284 mm disc, 2-piston caliper (Integral ABS)
Passive Features
Lighting:
Halogen headlights, LED taillight, comprehensive turn signals.
Chassis Design:
Sturdy frame providing stability and rider confidence.
💡 Technology Features
Infotainment
Audio System:
Integrated stereo system with CB radio and intercom capabilities, often with CD player.
Cruise Control:
Standard electronic cruise control.
Driver Assistance
ABS:
Integral ABS (mentioned previously)
Windshield:
Electrically adjustable windscreen for optimal wind protection.
Connectivity
Auxiliary Power:
12V auxiliary power outlets for accessories and charging.
Other Features
Reverse Gear:
Electric reverse assist motor.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Refer to manual for exact interval and oil spec.
Valve Clearance Check:
Typically every 20,000 km (12,000 miles) or as per manual.
Brake Fluid Flush:
Typically every 2 years, regardless of mileage.
Coolant Change:
Typically every 2-3 years or 30,000-40,000 km.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.0 Liters (4.2 US qts) with filter change. Refer to manual for precise capacity.
Coolant Type:
BMW Motorrad Approved Coolant (Ethylene Glycol based, typically blue or green concentrate mixed 50/50 with distilled water)
Brake Fluid:
DOT 4
Known Issues
Common Wear Items:
Clutch wear, alternator brushes, regulator/rectifier, wheel bearings, fuel pump, ABS modulator issues (especially on earlier models).
Electrical Gremlins:
Like many complex motorcycles of this era, intermittent electrical faults due to wiring loom fatigue or corrosion can occur, well-documented in service manuals.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Legacy:
BMW has a long history of producing innovative and reliable motorcycles, particularly known for their boxer twins and touring capabilities.
Model Evolution
K Series Introduction:
The K-series, introduced in the early 1980s, featured inline-four (and later six-cylinder) engines, setting BMW apart from its traditional boxer-twin lineup.
K1200Lt Positioning:
The K1200LT was BMW's flagship touring model, designed to compete directly with established luxury tourers and offering superior comfort and technology for extended journeys.
Production
Production Years:
1997 - 2009 (The manual covers the 1999-2004 iteration)
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the K1200LT itself might not be readily available, the K-series platform generally received praise for its engineering and touring prowess. Often rated highly by motorcycle touring publications.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for comfort, reliability, and touring capability, especially among dedicated BMW touring enthusiasts.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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