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Mitsubishi

Mitsubishi Galant 2002 Workshop Service Repair Manual

Mitsubishi Galant 2002 Workshop Service Repair Manual

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$16.99
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Vehicle data plateRef 68136
Brand
Mitsubishi
Vehicle
Cars
Models covered
Galant, Misc
Years
2002
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
2002
Codes
Chassis Code:
CJ/CK/CM/CN
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
Family sedan buyers seeking reliability and value
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion
Key Features
Design Philosophy:
Stylish, aerodynamic design with a focus on passenger comfort and a refined driving experience
Drivetrain Options:
Front-wheel drive (FWD)
📋 Manual Details
Coverage Areas
Engine Variants Covered:
2.0L 4G63 SOHC, 2.4L 4G64 DOHC, 3.0L 6G72 SOHC V6
Transmission Variants Covered:
4-speed Automatic F4A42, 5-speed Manual F5M43
Trim Levels Covered:
ES, LS, GTS (USA Market)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals (4G63, 4G64, 6G72), fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control systems (ECU/ECM), manual transmission, automatic transmission, driveline (FWD)
Chassis:
Suspension (front MacPherson strut, rear multi-link), steering system (power assisted rack and pinion), brakes (front disc, rear disc/drum), wheels and tires
Electrical:
12V battery system, charging system, starting system, lighting system, instrument cluster, power accessories (windows, locks, mirrors), audio system, HVAC controls, body control module (BCM), diagnostic trouble codes (DTCs)
Body And Interior:
Body panels, doors, windows, interior trim, seats, safety restraints (airbags, seatbelts), HVAC system airflow and components
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups, inspections
Repair:
Engine component replacement (head gasket, pistons, bearings), transmission overhaul, brake system repair, suspension component replacement, steering system repair, electrical component diagnosis and replacement
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, wiring diagrams, diagnostic trouble code (DTC) interpretation and resolution
Specifications:
Torque specifications, clearances, fluid capacities, wiring schematics, diagnostic data
Technical Depth
Depth:
Comprehensive (from basic fluid changes to complete engine and transmission rebuilds, electrical system diagnostics)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Print Resolution:
High-resolution for clear text and diagrams
Printable:
Printable by section or entire document
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.0 Liters (1997cc)
Engine 1 Code:
4G63
Engine 1 Configuration:
Inline-4
Engine 1 Valvetrain:
SOHC, 16 valves
Engine 1 Horsepower Approx:
135 hp @ 6000 RPM
Engine 1 Torque Approx:
137 lb-ft @ 4500 RPM
Secondary Engine
Engine 2 Displacement:
2.4 Liters (2351cc)
Engine 2 Code:
4G64
Engine 2 Configuration:
Inline-4
Engine 2 Valvetrain:
DOHC, 16 valves
Engine 2 Horsepower Approx:
145 hp @ 5500 RPM
Engine 2 Torque Approx:
153 lb-ft @ 4000 RPM
Tertiary Engine
Engine 3 Displacement:
3.0 Liters (2972cc)
Engine 3 Code:
6G72
Engine 3 Configuration:
V6
Engine 3 Valvetrain:
SOHC, 24 valves
Engine 3 Horsepower Approx:
200 hp @ 6000 RPM
Engine 3 Torque Approx:
207 lb-ft @ 4500 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline (89 Octane for 3.0L V6 recommended for optimal performance)
🔧 Transmission
Standard
Transmission 1 Type:
5-speed Manual
Transmission 1 Code:
F5M43
Optional
Transmission 2 Type:
4-speed Automatic
Transmission 2 Code:
F4A42
Features
Transmission Features:
Available with Sportronic (sequential manual shifting) on some automatic models
📐 Dimensions
Exterior
Length:
187.0 inches (4750 mm)
Width:
70.1 inches (1780 mm)
Height:
55.7 inches (1415 mm)
Wheelbase:
105.1 inches (2670 mm)
Front Track:
60.2 inches (1530 mm)
Rear Track:
60.4 inches (1535 mm)
Interior
Passenger Volume:
Approx. 95.5 cubic feet (2704 L)
Front Headroom:
Approx. 38.5 inches (978 mm)
Rear Headroom:
Approx. 36.9 inches (937 mm)
Front Legroom:
Approx. 43.2 inches (1097 mm)
Rear Legroom:
Approx. 33.4 inches (848 mm)
Cargo
Trunk Volume:
Approx. 13.7 cubic feet (388 L)
Weights
Curb Weight Approx Min:
3085 lbs (1399 kg)
Curb Weight Approx Max:
3330 lbs (1510 kg)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact Rating:
5-star (for models equipped with airbags)
NHTSA Front Passenger Impact Rating:
5-star (for models equipped with airbags)
IIHS Moderate Overlap Frontal Rating:
Acceptable (for models tested)
Active Features
ABS:
Standard on LS and GTS, optional on ES
Traction Control:
Optional on some models
Passive Features
Airbags:
Driver and front passenger airbags standard
Seatbelts:
3-point front and rear seatbelts, front pretensioners
💡 Technology Features
Infotainment
Audio System Features:
AM/FM stereo with CD player, optional cassette player, optional premium audio system (Infinity)
Climate Control:
Manual air conditioning standard, optional automatic climate control
Driver Assistance
Cruise Control:
Standard on LS and GTS
Connectivity
Auxiliary Inputs:
Typically none for this era; aftermarket solutions available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first
Engine Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 15,000 miles (24,000 km)
Spark Plug Replacement:
Every 60,000 miles (96,000 km) (Platinum tipped)
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 4 years (4-cylinder engines)
Transmission Fluid Change Auto:
Every 30,000 miles (48,000 km) or 24 months
Transmission Fluid Change Manual:
Every 60,000 miles (96,000 km) or 48 months
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ certified, SAE 5W-30 (or 10W-30 for higher ambient temperatures)
Engine Oil Capacity 2.0L/2.4L:
Approx. 4.5 US quarts (4.3 L) with filter
Engine Oil Capacity 3.0L V6:
Approx. 4.7 US quarts (4.4 L) with filter
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant with demineralized water)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Dexron II or III ATF (or equivalent)
Automatic Transmission Fluid Type:
DiaQueen ATF-SP II M or DiaQueen J2 (or equivalent)
Manual Transmission Fluid Type:
GL-4 rated SAE 75W-85 or 75W-90 gear oil
Known Issues
Common Issues Engine Mounts:
Degradation of engine and transmission mounts leading to vibration
Common Issues Suspension:
Wear in front control arm bushings and rear shock absorbers
Common Issues Ignition:
Premature failure of ignition coils, particularly on the 4-cylinder engines
Common Issues Ac System:
Leaking AC compressor seals and evaporator issues
Common Issues Window Motors:
Failure of power window regulators and motors
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation
Model Evolution
Generation Designation:
Sixth Generation (CJ/CK/CM/CN)
Redesign Year:
1999
Production
Production Years:
1999-2003 (for this generation)
Manufacturing Locations:
Japan, United States (for North American market)
🏆 Awards & Recognition
Recognitions
Insurance Institute For Highway Safety:
Rated 'Good' or 'Acceptable' in various crashworthiness tests for its time.

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