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Audi

Audi RS6 C5 2002 2003 2004 Workshop Service Repair Manual

Audi RS6 C5 2002 2003 2004 Workshop Service Repair Manual

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Vehicle data plateRef 424592
Brand
Audi
Vehicle
Cars
Models covered
RS6, RS6 C5
Years
2002, 2003, 2004
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS6
Chassis Code:
C5
Model Years:
2002, 2003, 2004
Generation
First Generation Years:
2002-2004
Codes
Engine Codes Common:
BCY, BRV
👋 Introduction
Market Position
Segment:
High-performance luxury sedan/wagon
Target Audience:
Enthusiasts, performance car owners, professional mechanics, DIYers
Competitive Analysis
Competitors:
BMW M5 (E39), Mercedes-Benz E55 AMG (W210), Jaguar S-Type R
Key Features
Performance Focus:
Emphasis on the V8 twin-turbo engine and Quattro all-wheel-drive system
Manual Utility:
Comprehensive and detailed for complex repairs and maintenance
📋 Manual Details
Coverage Areas
Primary Focus:
Repair, Maintenance, Diagnostics, Overhaul
Vehicle Systems:
Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Interior
Page Count
Total Pages:
933
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method:
Instant Download
Compatibility
Operating Systems:
Windows, Mac, Linux
Requirements
Software Requirement:
Adobe Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, overhaul, timing, lubrication, cooling system
Engine Management:
Fuel system, ignition system, emission control systems, ECU diagnostics
Drivetrain:
5-speed Tiptronic automatic transmission (01X) servicing, differential servicing, driveshaft, axle shafts
Suspension:
Front and rear suspension components, struts, control arms, bushings, alignment procedures
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Front and rear brake systems, ABS, ESP, brake fluid, pad and rotor replacement, caliper overhaul
Electrical System:
Battery, charging system, starter, lighting, instrumentation, wiring diagrams, fuses, relays, body control modules
HVAC:
Climate control system, refrigerant, blower motor, HVAC control unit
Bodywork:
Body panel removal and installation, doors, hood, trunk, bumpers, glass, mirrors
Interior:
Seats, upholstery, trim panels, dashboard, airbag system components
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Diagnostics:
Troubleshooting guides, fault codes, diagnostic procedures for all major systems
Repair:
Step-by-step repair instructions for all components and systems
Installation:
Component removal and installation procedures
Adjustments:
Calibration and adjustment procedures for various systems
Technical Depth
Detail Level:
Comprehensive, step-by-step procedures with detailed explanations and pictorial diagrams
Special Tools:
Reference to specific Audi special service tools and their usage
Specifications:
Includes torque values, wear limits, and other critical specifications
Illustrations:
Detailed illustrations, exploded diagrams, drawings, and photos
📊 Manual Specifications
File Format
Quality:
High-resolution, printable pages
Searchability:
Likely searchable text within the PDF
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4.2L V8 Twin-Turbocharged (40v)
Displacement Liters:
4.2
Aspiration:
Twin-Turbocharged
Valvetrain:
DOHC, 5 valves per cylinder
Performance
Horsepower Ps:
450
Torque Nm:
590
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic ME7.1
Fuel Type:
Premium Unleaded (91+ octane)
🔧 Transmission
Standard
Transmission Type:
5-Speed Tiptronic Automatic
Drivetrain:
Quattro All-Wheel Drive
Optional
Optional Transmission:
N/A (Exclusive to 5-speed Automatic)
Features
Tiptronic Functionality:
Allows manual gear selection
Transfer Case:
Torsen center differential
📐 Dimensions
Exterior
Length Mm:
4879
Width Mm:
1819
Height Mm:
1448
Wheelbase Mm:
2804
Weights
Curb Weight Kg:
~1800-1850
Gross Vehicle Weight Rating Kg:
~2400
🛡️ Safety Features
Ratings
Frontal Crash Test NHTSA:
Likely 4-star (typical for era and class)
Side Impact Test NHTSA:
Likely 5-star (typical for era and class)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Standard Electronic Stability Program
Traction Control:
Standard Traction Control System (ASR)
Passive Features
Airbags:
Front, side, and curtain airbags
Seatbelts:
Pretensioning seatbelts with force limiters
Body Structure:
Reinforced safety cell construction
💡 Technology Features
Infotainment
Navigation System:
Optional Audi Navigation System Plus
Audio System:
Bose premium sound system available
Driver Assistance
Parking Assistance:
Optional Parking System (front and rear parking sensors)
Cruise Control:
Standard Cruise Control
Connectivity
Phone Integration:
Optional hands-free telephone preparation
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
15,000 km or 12 months (whichever comes first, depending on driving conditions)
Transmission Fluid Service Interval Km:
60,000 km (recommended by many specialists, Audi may state 'lifetime')
Spark Plug Replacement Km:
60,000 - 100,000 km (depending on plug type)
Fluid Specifications
Engine Oil Specification:
VW 503.01 (e.g., Castrol Edge 5W-30 Synthetic) or equivalent
Engine Oil Capacity Liters:
8.0
Transmission Fluid Type:
G 052 162 A2 (or equivalent spec for ATF)
Coolant Specification:
G12 or G12+ (Pink/Red coolant)
Known Issues
Common Issues Engine:
Coil pack failure, PCV system issues, potential oil consumption, turbocharger wear
Common Issues Transmission:
Tiptronic transmission occasional failure, torque converter issues
Common Issues Suspension:
Wear in control arm bushings, strut mounts
Common Issues Electrical:
Faulty door lock actuators, climate control module issues
📚 Vehicle History
Brand Heritage
Brand Focus:
Audi's reputation for quattro AWD, luxury, and performance
Model Evolution
Rs Line Introduction:
The RS6 represents Audi's commitment to high-performance variants of their core models
C5 Platform:
Based on the Audi A6 (C5) platform, but extensively re-engineered for performance
Production
Production Period:
2002-2004
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Performance Awards:
Often praised by automotive journalists for its blend of supercar performance and practicality.
Design Awards:
Praised for its understated yet muscular styling.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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