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Yamaha

Yamaha Phazer 500 Phazer 500 Mountain Lite Phazer 500 Deluxe & Venture 500 Two Stroke Snowmobile 1999-2001 Service Repair Workshop Manual

Yamaha Phazer 500 Phazer 500 Mountain Lite Phazer 500 Deluxe & Venture 500 Two Stroke Snowmobile 1999-2001 Service Repair Workshop Manual

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Vehicle data plateRef 7215
Brand
Yamaha
Vehicle
Powersports
Models covered
Phazer 500, Phazer 500 Deluxe, Phazer 500 Mountain Lite, Phazer Models, Snowmobiles, Venture 500
Years
1999, 2000, 2001
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Phazer 500, Phazer 500 Mountain Lite, Phazer 500 Deluxe, Venture 500
Model Variants:
Phazer 500, Phazer 500 Mountain Lite, Phazer 500 Deluxe, Venture 500
Year:
1999-2001
Codes
Engine Type:
Two Stroke
👋 Introduction
Market Position
Segment:
Lightweight, agile two-stroke snowmobiles, popular for mountain riding and general trail use.
Competitive Analysis
Competitors Era:
Competed against similar displacement models from Ski-Doo (e.g., Formula III 500), Polaris (e.g., XCR 500), and Arctic Cat (e.g., ZR 500) during the late 1990s and early 2000s.
Key Features
Engine Characteristics:
Known for its energetic two-stroke power delivery, providing a spirited riding experience.
Handling:
Generally praised for its nimble handling and responsive chassis, especially the Mountain Lite variant for off-trail capability.
Value Proposition:
Offered a balance of performance and affordability within Yamaha's snowmobile lineup.
📋 Manual Details
Coverage Areas
Scope:
Complete Service, Repair, and Workshop Manual
Page Count
Estimated Pages:
Hundreds (specific number not provided, but described as comprehensive)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, tuning, lubrication, cooling, fuel system, ignition system
Drive System:
Clutch system (primary and secondary), drive chain, track system
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings
Steering:
Steering column, handlebars, tie rods, steering linkage
Brakes:
Brake system components, hydraulic lines, master cylinder, calipers, brake pads
Electrical:
Ignition system, lighting, battery, wiring diagrams, starter system, safety features
Chassis:
Frame, bodywork, plastics, seat assembly, storage compartments
Procedures Included
Routine Maintenance:
Oil changes, lubrication, filter replacements, spark plug service, track tension adjustment
Troubleshooting:
Diagnostic procedures for common issues, fault finding charts, electrical system diagnostics
Engine Repair:
Top-end rebuilds, piston and ring replacement, cylinder head service, carburetor overhaul
Transmission Repair:
Clutch inspection and adjustment, CVT belt replacement, gearbox inspection
Electrical Repair:
Wiring harness repair, component testing, stator and regulator inspection
Suspension Repair:
Shock absorber rebuild, spring replacement, bearing service
Technical Depth
Depth:
Comprehensive; covers basic servicing to complete engine and chassis rebuilds, including detailed troubleshooting and component-level repair.
📊 Manual Specifications
File Format
Compatibility:
Windows and MAC computers, tablets, and smartphones
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Digital Binding:
N/A (Downloadable PDF)
Paper Type
Digital Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Yamaha Phazer Series 500cc
Displacement:
485 cc (exact displacement may vary slightly based on specific engine codes for the period)
Configuration:
Vertical Twin Cylinder, Reed Valve, Two-Stroke
Bore X Stroke:
Typical for this era: ~65mm x 74mm (specifics would be in the manual)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Estimated 80-90 HP (actual figures vary by specific model and tuning, detailed in manual)
Torque:
Torque figures not readily published, but characteristic of a strong mid-range for its class.
Fuel System
Carburetion:
Dual Mikuni VM34 or similar (specific model dependent, detailed in manual)
Fuel Type:
Unleaded gasoline with appropriate two-stroke oil pre-mix or oil injection system (depending on specific model variant).
Ignition System
Type:
CDI (Capacitor Discharge Ignition)
Lubrication
System:
Oil injection system or pre-mix (specific variant dependent)
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with Yamaha's 'Autolube' system on certain models.
Optional
Gears:
N/A (CVT is a single-speed transmission with variable ratios)
Features
Clutches:
Yamaha Drive clutch (Primary) and Torque Sensor clutch (Secondary)
Drive Ratio:
Variable, managed by CVT system. Manual provides specifications for clutch engagement and disengagement speeds.
Fluid Specifications
Clutch Fluid:
Yamaha specifies specific CVT fluid or equivalent (refer to manual for exact part numbers and specifications).
📐 Dimensions
Exterior
Length:
Varies by model; typically around 115-120 inches (exact figures in manual).
Width:
Varies by model; typically around 47-48 inches (exact figures in manual).
Height:
Varies by model; typically around 45-47 inches (exact figures in manual).
Weights
Dry Weight:
Approximately 480-500 lbs (exact figures vary by model variant).
Fuel Capacity:
Typically 5.5 gallons (20.8 liters) (exact figures in manual).
Oil Capacity:
Specific oil capacity for injection system or pre-mix ratio detailed in manual.
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Snowmobiles are not subjected to automotive crash testing standards).
Active Features
Braking System:
Hydraulic disc brake system for reliable stopping power.
Lighting:
Headlights, taillights, and brake lights for visibility.
Passive Features
Ergonomics:
Designed for rider comfort and control, with handlebar grips and throttle controls.
💡 Technology Features
Infotainment
Display:
Basic instrument cluster including speedometer, tachometer, odometer, and indicator lights for oil level, engine temperature, and warning lights.
Driver Assistance
Features:
N/A (This era of snowmobiles predates advanced electronic driver assistance systems).
Connectivity
Features:
N/A (No external connectivity features present).
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific intervals based on mileage or operating hours; typically every season or 100-200 hours for engine oil if applicable.
Spark Plugs:
Regular inspection and replacement recommended, typically every 100-150 hours or annually. Manual specifies exact type and gap.
Clutch Maintenance:
Inspection of primary and secondary clutches for wear and proper operation should be done periodically, especially before heavy use or at the start of a season.
Track Tension:
Regular checks and adjustments are crucial for optimal performance and longevity of the track and chassis components. Manual details correct tension.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, mixed with distilled water (50/50 ratio recommended). Manual specifies type and capacity.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (check manual for exact specification).
Known Issues
Carburetor Icing:
Common in two-stroke engines operating in cold, humid conditions. Manual may offer troubleshooting tips or modifications.
Clutch Belt Wear:
CVT belts can wear over time and require periodic inspection and replacement. Manual provides part numbers and replacement procedures.
Exhaust System:
Two-stroke engines can accumulate carbon in the exhaust, potentially affecting performance. Regular cleaning or decarb procedures may be recommended.
📚 Vehicle History
Brand Heritage
Yamaha Motorsports:
Yamaha has a long-standing reputation for quality engineering and innovation across its powersports divisions, including snowmobiles, motorcycles, and ATVs.
Model Evolution
Phazer Lineage:
The Phazer model has been a staple in Yamaha's lineup, evolving from earlier fan-cooled models to the liquid-cooled, two-stroke versions of the late 90s and early 2000s. The 'Mountain Lite' variant specifically catered to riders seeking improved performance in deeper snow conditions.
Production
Manufacturing Location:
Likely manufactured in North America (e.g., Canada) or Japan by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Yamaha's snowmobiles from this era generally held a reputation for reliability and consistent performance within their respective market segments.
Ratings
Consumer Reviews:
Subjective, but many owners appreciated the dependable nature of Yamaha two-stroke engines and the maneuverability of the Phazer chassis.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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