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Aston Martin

Aston Martin DB7 i6 Parts & Complete Workshop Service Repair Manual 1994 1995 1996 1997 1998 1999

Aston Martin DB7 i6 Parts & Complete Workshop Service Repair Manual 1994 1995 1996 1997 1998 1999

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Vehicle data plateRef 486654
Brand
Aston Martin
Vehicle
Car
Models covered
DB7 i6
Years
1994, 1995, 1996, 1997, 1998, 1999
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Aston Martin
Model:
DB7 i6
Product Type:
Workshop Service Repair Manual
Applicable Model Years:
1994, 1995, 1996, 1997, 1998, 1999
Codes
Chassis Code:
DB7 Vantage (i6 represents the inline-six engine variant)
👋 Introduction
Market Position
Positioning:
The Aston Martin DB7 i6 was positioned as a luxurious grand tourer, blending performance, comfort, and exquisite styling, competing with vehicles from marques like Ferrari, Porsche, and Bentley.
Competitive Analysis
Comparable Models:
Ferrari 456 GT, Porsche 928 GTS, Jaguar XJS, Bentley Continental R.
Key Features
Distinction:
The DB7 i6 was celebrated for its elegant design, derived from the Virage/Lagonda platform, and its smooth, powerful inline-six engine, which offered a more refined driving experience than some of its more aggressive V12 competitors.
Manual Value
Value Proposition:
This manual provides essential technical data and repair procedures for owners and technicians to maintain and repair the DB7 i6, preserving its performance and value.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Clutch, Transmission (Manual & Automatic), Driveshafts, Suspension (Front & Rear), Steering System, Braking System, Electrical System (including ECUs and diagnostics), Bodywork (including interior trim and external panels), Climate Control, Safety Systems (Airbags, ABS), Wheels and Tires, Lubrication and Maintenance, Troubleshooting and Diagnostics, Wiring Diagrams, Technical Data and Specifications.
Page Count
Estimated Pages:
Over 1000 (typical for a comprehensive workshop manual of this era)
Manual Type
Type:
Complete Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for disassembly, inspection, overhaul, and reassembly of the AJ6 3.2L inline-six engine, including cylinder head, block, crankshaft, connecting rods, pistons, camshafts, timing components, and lubrication system.
Engine Management:
Coverage of the engine control unit (ECU), fuel injection system (likely Lucas or similar), ignition system, sensors, actuators, and diagnostic procedures for the fuel-injected inline-six.
Transmission Manual:
Service and repair procedures for the manual gearbox (likely a Getrag unit), including clutch, gearbox overhaul, and driveline components.
Transmission Automatic:
Service and repair procedures for the optional automatic transmission (likely a ZF unit), including gearbox overhaul, hydraulic systems, and electronic controls.
Suspension And Steering:
Comprehensive details on front and rear suspension geometry, component replacement (wishbones, springs, dampers), wheel alignment specifications, power steering system service, and rack and pinion overhaul.
Braking System:
Service procedures for hydraulic braking system, including brake fluid changes, caliper servicing, disc and pad replacement, ABS system diagnostics and repair, and parking brake adjustment.
Electrical And Electronics:
Extensive wiring diagrams, component location charts, diagnostic procedures for ECUs, lighting systems, instrumentation, comfort features, and audio systems. Troubleshooting guides for electrical faults.
Body And Chassis:
Procedures for body panel alignment, repair, rust prevention, interior trim removal and installation, door mechanisms, convertible top operation (if applicable to the specific DB7 i6 variant), and underbody protection.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules for oil changes, filter replacements, fluid checks, brake inspections, and other routine servicing tasks.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults across all vehicle systems, often presented in a flow-chart format.
Overhaul Rebuild:
Step-by-step instructions for complete disassembly, cleaning, inspection, repair, and reassembly of major components such as the engine, gearbox, and differential.
Replacement Procedures:
Detailed guides for replacing specific parts and components, from simple items like spark plugs and filters to complex assemblies like the transmission or engine ancillaries.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair or diagnostic procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes and filter replacements to full engine and transmission rebuilds, including advanced diagnostics and electrical system tracing.
📊 Manual Specifications
File Format
Format:
Digital Download (Likely PDF)
Print Quality
Quality:
High-resolution digital scans ensuring clarity of text, diagrams, and images.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
Searchability
Feature:
Likely text-searchable PDF for quick access to specific information.
Navigation
Feature:
Hyperlinked table of contents and cross-references for efficient navigation.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-6, Naturally Aspirated
Displacement:
3.2 Liters (3239 cc)
Bore X Stroke:
87.0 mm x 90.0 mm (estimated, specific to AJ6 family)
Compression Ratio:
8.5:1 (typical for this engine variant)
Valvetrain:
DOHC, 4 valves per cylinder
Performance
Horsepower:
335 bhp @ 5,500 rpm
Torque:
361 lb-ft @ 4,000 rpm
Redline:
6,500 rpm (estimated)
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Premium (95 RON or higher recommended)
Cooling System
Type:
Pressurized Water Cooling System
Lubrication System
Oil Capacity:
Approximately 8.0 liters (with filter change)
Engine Codes
Engine Family:
Jaguar AJ6 (later developed into AJ-V8)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (Getrag 290)
Optional
Transmission Type:
4-speed Automatic (ZF 4HP24)
Features
Clutch:
Hydraulically operated single dry plate clutch
Gear Ratios Manual:
First: 3.23:1, Second: 2.18:1, Third: 1.41:1, Fourth: 1.00:1, Fifth: 0.77:1, Reverse: 2.89:1 (Typical Getrag 290 ratios)
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 (Consult specific manual for exact specification, e.g., Castrol BOT 0030)
Transmission Fluid Automatic:
ZF Lifeguardfluid 5 (or equivalent DEXRON III H)
📐 Dimensions
Exterior
Length:
4620 mm (181.9 in)
Width:
1788 mm (70.4 in)
Height:
1270 mm (50.0 in)
Wheelbase:
2590 mm (102.0 in)
Weights
Curb Weight:
Approximately 1700-1800 kg (3748-3968 lbs) depending on specification.
Gross Vehicle Weight Rating:
Not specified, but typically around 2200 kg.
Wheels Tires
Wheel Bolt Pattern:
5x108 mm
Front Tire Size:
245/40 ZR18
Rear Tire Size:
265/35 ZR18
🛡️ Safety Features
Ratings
Crash Test Data:
Specific crash test data for the DB7 i6 from the era is limited as official NCAP testing was nascent. Designed with structural integrity for its class.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Three-point inertia reel seatbelts
Chassis Design:
Steel monocoque chassis with aluminium body panels for rigidity and weight saving.
💡 Technology Features
Infotainment
Audio System:
Premium audio system, often Aston Martin branded or Alpine, with cassette player and CD changer provision. Later models may have early aftermarket head units fitted.
Driver Assistance
Features:
ABS as standard. Traction Control was an option. Cruise control functionality.
Connectivity
Features:
Limited connectivity by modern standards. Primarily focused on in-car comfort and audio.
Climate Control
System:
Automatic climate control with air conditioning.
🔧 Maintenance
Service Intervals
Oil Change Interval:
10,000 miles or 12 months, whichever comes first.
Major Service Interval:
Typically every 20,000 miles or 24 months, involving comprehensive checks of all systems, including brakes, suspension, and engine ancillaries.
Fluid Specifications
Engine Oil:
Fully Synthetic SAE 10W-40 or 10W-30 API SG/SH or ACEA A2/A3 (Consult manual for specific viscosity and API rating).
Coolant:
50/50 mixture of ethylene glycol antifreeze and distilled water. Aston Martin recommends specific OAT coolant or equivalent.
Brake Fluid:
DOT 4 specification
Power Steering Fluid:
Automatic Transmission Fluid (ATF) - DEXRON III or equivalent.
Known Issues
Common Faults:
Early models may experience ignition coil failure, minor electrical gremlins typical of British cars of the era, potential wear in suspension bushings, and aging of rubber hoses and seals. The manual will guide diagnosis and repair of these.
Filter Part Numbers
Oil Filter:
Mann-Filter W950/18, Mahle OC 215, or OEM Aston Martin (Part numbers vary, consult manual for precise fitment).
Air Filter:
Mann-Filter C32127 or OEM Aston Martin (Part numbers vary).
📚 Vehicle History
Brand Heritage
Legacy:
Aston Martin has a storied history of producing iconic sports cars and grand tourers, known for their performance, craftsmanship, and distinctive styling since 1913.
Model Evolution
Predecessor:
The DB7 i6 succeeded models like the V8 Virage and was the first Aston Martin to feature a 6-cylinder engine in decades, designed by Ian Callum. It was later superseded by the supercharged DB7 V12 Vantage.
Production
Production Period:
1994-1999 (DB7 i6) | 1999-2003 (DB7 V12 Vantage)
Manufacturing Location:
Newport Pagnell, Buckinghamshire, England
🏆 Awards & Recognition
Recognitions
Design Award:
The DB7's design by Ian Callum was widely acclaimed and is considered a modern classic, contributing to Aston Martin's design renaissance.
Ratings
Automotive Press:
The DB7 i6 received critical acclaim from automotive journalists for its blend of performance and luxury, though some noted the engine's sound was less evocative than a V12.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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