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Suzuki

Suzuki DR 750 800/S 1988-1997 Service Repair Manual

Suzuki DR 750 800/S 1988-1997 Service Repair Manual

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$16.99
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Vehicle data plateRef 241063
Brand
Suzuki
Vehicle
Motorcycle
Models covered
DR 750 S, DR 800 S, Maruti Suzuki
Years
1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
DR750S / DR800S
Production Years Covered:
1988-1997
Generation
Model Generation Designation:
DR Big Series (Second Generation)
Codes
Chassis Codes:
DR750S (RN11), DR800S (RN12)
👋 Introduction
Market Position
Target Audience:
Owners and technicians seeking to maintain, repair, and troubleshoot Suzuki DR750S and DR800S motorcycles.
Competitive Analysis
Manual Value Proposition:
Offers a cost-effective solution for vehicle upkeep compared to dealership labor, providing dealer-level technical data.
Key Features
Visual Guidance:
Hundreds of illustrations and detailed diagrams enhance understanding of complex procedures.
Completeness Of Coverage:
Covers all systems, maintenance, and repair procedures, from basic servicing to complete overhauls.
Dealer Equivalence:
Provides the same information used by authorized Suzuki dealer technicians.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service, repair, and maintenance for Suzuki DR750S and DR800S models from 1988 to 1997.
Page Count
Total Pages:
354
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English (ENG)
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine And Fuel System:
Detailed coverage of engine disassembly, assembly, tuning, fuel delivery, carburetor systems (including jetting and adjustment), and lubrication.
Chassis And Suspension:
Comprehensive information on frame, forks (including seal replacement and oil levels), rear shock absorber, swingarm, steering head bearings, and wheel bearings.
Electrical System:
Extensive coverage of ignition system, lighting, charging system (stator, rectifier/regulator), battery, starter motor, and wiring diagrams.
Braking System:
Includes details on front and rear brake systems, caliper overhauls, master cylinders, brake fluid replacement, and bleeding procedures.
Bodywork And Fittings:
Guidance on fairings, seat, fuel tank, fenders, exhaust system, and other body components.
Procedures Included
Maintenance Procedures:
Includes periodic maintenance schedules, oil changes, filter replacements, spark plug checks, valve clearance adjustments, and chain maintenance.
Repair And Rebuild Procedures:
Step-by-step instructions for complete engine rebuilds, transmission overhauls, suspension component replacement, electrical system repairs, and brake system servicing.
Troubleshooting Guides:
Diagnostic procedures and solutions for common mechanical and electrical issues.
Technical Depth
Depth Of Information:
Designed for both DIY enthusiasts and professional mechanics, offering a high level of detail for complete disassembly and reassembly.
📊 Manual Specifications
File Format
Readability And Accessibility:
PDF format requiring Adobe Reader, ensuring broad compatibility with most operating systems.
Print Quality
Printability And Indexing:
Printable, indexed for easy navigation, though some images may have lower quality.
Binding Type
Manual Binding:
Digital (PDF) - Not a physical binding.
Paper Type
Physical Paper Type:
Not applicable for digital format.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 1-cylinder, Air-cooled
Displacement Dr750:
729 cc
Displacement Dr800:
779 cc
Performance
Bore X Stroke Dr750:
92.0 mm x 109.4 mm
Bore X Stroke Dr800:
94.0 mm x 113.0 mm
Horsepower Dr750 Approx:
52 hp @ 6800 rpm
Horsepower Dr800 Approx:
54 hp @ 6600 rpm
Torque Dr750 Approx:
58 Nm @ 5500 rpm
Torque Dr800 Approx:
63 Nm @ 5500 rpm
Fuel System
Carburetion Type:
Mikuni BST36, 1x
Fuel Tank Capacity Approx:
22 Liters (5.8 US gal)
Lubrication
Oil Type Recommendation:
Refer to manual for specific viscosity (e.g., SAE 10W-40 or 20W-50 depending on temperature).
Oil Capacity Approx W Filter:
2.7 Liters
🔧 Transmission
Standard
Transmission Type:
5-speed, constant mesh
Clutch Type:
Wet, multi-plate
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length Approx:
2255 mm (DR800)
Width Approx:
895 mm (DR800)
Height Approx:
1370 mm (DR800)
Weights
Dry Weight Approx Dr750:
184 kg
Dry Weight Approx Dr800:
194 kg
Wet Weight Approx Dr800:
215 kg
🛡️ Safety Features
Ratings
Crash Safety Ratings:
Not applicable for vintage motorcycles in modern standardized crash ratings.
Active Features
Braking System Type:
Dual front disc brakes, Single rear disc brake.
Passive Features
Lighting System:
Halogen headlight, LED taillight (later models), turn signals.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic analog instrumentation (speedometer, tachometer, odometer, trip meter) with indicator lights. No advanced infotainment systems.
Driver Assistance
Driver Assistance Features:
None (standard features for this era of motorcycle).
Connectivity
Connectivity Options:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Recommended every 3,000-5,000 km or 6 months, refer to manual for precise intervals.
Valve Clearance Check:
Typically every 6,000-10,000 km, critical for performance.
Spark Plug Replacement:
Inspect every 6,000 km, replace as needed.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation)
Fork Oil Viscosity Dr750 Dr800:
Refer to manual; commonly SAE 10W for standard models.
Coolant Type:
Not applicable (air-cooled engine).
Known Issues
Common Wear Items:
Cam chain tensioner wear, stator coil failure, carburetor jet clogging due to ethanol fuels, swingarm pivot bearings, and steering head bearings.
Carburetor Maintenance:
Regular cleaning and adjustment are crucial for optimal performance and starting.
📚 Vehicle History
Brand Heritage
Suzuki Motorcycle Division:
Suzuki has a long history of producing reliable and innovative motorcycles, particularly in the dual-sport and adventure segments.
Model Evolution
Dr Big Series Legacy:
The DR750S and DR800S are part of the iconic 'DR Big' series, known for their distinctive styling, large single-cylinder engines, and long-distance touring capabilities. The DR800 represented an increase in displacement from the earlier DR750, making it the largest single-cylinder production motorcycle of its time.
Production
Manufacturing Country:
Japan
Key Production Years:
1988 (DR750S), 1989-1997 (DR800S)
🏆 Awards & Recognition
Recognitions
Model Recognitions:
While specific awards for the DR750S/DR800S are not widely documented, the DR Big series is highly regarded by enthusiasts for its ruggedness, unique styling, and off-road capability.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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