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Mitsubishi

Mitsubishi Lancer Evolution IV-V Workshop Service Repair Manual 1996-1998

Mitsubishi Lancer Evolution IV-V Workshop Service Repair Manual 1996-1998

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Vehicle data plateRef 292335
Brand
Mitsubishi
Vehicle
Cars
Models covered
Lancer Evolution IV, Lancer Evolution V, Misc
Years
1996, 1997, 1998
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IV / V
Codes
Chassis Codes Ev4:
CN9A
Chassis Codes Ev5:
CP9A
👋 Introduction
Market Position
Market Segment:
High-performance rally-bred sedan, iconic JDM homologation special.
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale Evoluzione.
Key Features
Vehicle Distinguishing Features:
Advanced all-wheel-drive system with Active Yaw Control (AYC), powerful turbocharged engine, aggressive aerodynamics, rally-inspired chassis.
Manual Value Proposition:
Essential resource for owners and technicians seeking to maintain, repair, and understand the complex systems of the Evo IV/V.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive workshop service and repair for Mitsubishi Lancer Evolution IV and V models.
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, emissions control.
Transmission Drivetrain:
Manual transmission (5-speed), Active Yaw Control (AYC) system, transfer case, differentials (front, rear, center).
Suspension Steering:
Front and rear suspension components, power steering system, steering gearbox, alignment specifications.
Braking System:
Front and rear brake system (including ABS), brake components, hydraulic system, bleeding procedures.
Electrical System:
Starter, alternator, battery, lighting system, instrumentation, power windows, mirrors, central locking, ECU diagnostics, wiring diagrams.
Body Interior:
Body construction, interior trim, seating, HVAC system, exterior panels, glass, doors, bumpers.
Procedures Included
Maintenance Procedures:
Routine maintenance (oil changes, filter replacements), scheduled servicing, component inspection and replacement.
Repair Procedures:
Detailed step-by-step repair instructions for all major vehicle systems, including engine teardown, transmission rebuild, brake caliper replacement, suspension bush replacement, etc.
Troubleshooting Diagnostics:
Diagnostic charts, fault code interpretation (OBD-II), troubleshooting guides for common issues, component testing procedures.
Technical Depth
Technical Depth:
Advanced diagnostics, component-level repair, full engine and transmission overhaul, electrical system tracing, chassis alignment.
📊 Manual Specifications
File Format
File Format Details:
Likely a PDF with searchable text, allowing for easy navigation and keyword searches.
Print Quality
Print Quality Considerations:
Digital format allows for high-resolution diagrams and clear text, suitable for printing specific sections.
Binding Type
Binding Type Considerations:
Not applicable for digital format; for printed versions, typically comb-bound or perfect-bound.
Paper Type
Paper Type Considerations:
Not applicable for digital format; for printed versions, typically quality paper stock suitable for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Code Ev4 Ev5:
4G63T (DOHC, 16-valve, turbocharged inline-4)
Engine Displacement:
2.0 Liters (1997 cc)
Performance
Horsepower Ev4 Ps:
280 PS (JDM specification, electronically limited)
Horsepower Ev5 Ps:
280 PS (JDM specification, electronically limited)
Torque Ev4 Nm:
352 Nm (35.9 kgf-m; 259 lb-ft) at 3000 rpm (JDM)
Torque Ev5 Nm:
373 Nm (38.0 kgf-m; 275 lb-ft) at 3000 rpm (JDM)
Fuel System
Fuel Injection Type:
Electronic Fuel Injection (MPI)
Turbocharger:
Mitsubishi TD05HR-16G6-10.5T (twin-scroll)
Recommended Fuel:
High-octane unleaded gasoline (95 RON or higher recommended)
🔧 Transmission
Standard
Transmission Type Std:
5-speed manual transmission
Optional
Transmission Type Opt:
N/A (Manual only)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Yaw Control (AYC)
Ayc Operation:
Hydraulic system controlling torque split to rear wheels for enhanced cornering stability.
📐 Dimensions
Exterior
Length Mm Ev4:
4350
Length Mm Ev5:
4350
Width Mm:
1770
Height Mm:
1415
Wheelbase Mm:
2600
Weights
Curb Weight Kg Ev4:
1450
Curb Weight Kg Ev5:
1450
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Homologation special, primary focus on performance and motorsport regulations).
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ayc:
Active Yaw Control (AYC) for enhanced traction and stability.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System Features:
Basic AM/FM radio, cassette player, optional CD player. Focus is on performance, not advanced infotainment.
Driver Assistance
Driver Assistance Systems:
Active Yaw Control (AYC) is the primary driver assistance technology enhancing handling.
Connectivity
Connectivity Features:
Minimal; primarily focused on mechanical and electronic systems related to performance.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
5,000 - 7,500 km (or 6 months, whichever comes first)
Air Filter Replacement Km:
20,000 - 30,000 km
Spark Plug Replacement Km:
40,000 - 60,000 km (depending on plug type)
Timing Belt Replacement Km:
80,000 - 100,000 km (critical component, refer to manual for specific interval)
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature)
Coolant Specification:
Ethylene glycol-based antifreeze (Mitsubishi DiaQueen Super Long Life Coolant recommended) mixed 50/50 with distilled water.
Transmission Fluid Type:
API GL-4, SAE 75W-90 (manual transmission)
Differential Fluid Type:
API GL-5, SAE 80W-90 or 75W-90 (front and rear differentials)
Ayc Fluid Type:
Mitsubishi DiaQueen ATF SP-III or equivalent.
Known Issues
Common Issues Engine:
Head gasket failure (especially with high boost/heat), piston ring wear, turbocharger wear, connecting rod issues (weakening over time).
Common Issues Drivetrain:
AYC pump failure, clutch wear, gearbox synchro wear, differential bearing issues.
Common Issues Suspension Brakes:
Worn suspension bushings, premature brake pad and rotor wear, ABS sensor failures.
Common Issues Electrical:
Corroded wiring harnesses, failing ECUs, intermittent sensor issues.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Mitsubishi's extensive World Rally Championship (WRC) heritage directly influenced the development of the Lancer Evolution series.
Model Evolution
Evo Iv Introduction:
Introduced in August 1996, featuring a revised 4G63 engine, improved AYC system, and a distinctive aggressive styling with a large rear wing.
Evo V Introduction:
Launched in January 1998, featuring wider bodywork, larger wheels and tires, revised suspension geometry, larger intercooler, and a torque increase for the 4G63 engine.
Production
Production Years:
1996-1998
Production Locations:
Japan
🏆 Awards & Recognition
Recognitions
Motorsport Accolades:
The Lancer Evolution platform has a storied history in the World Rally Championship, achieving numerous driver and manufacturer titles.
Ratings
Performance Reviews:
Consistently praised by automotive journalists for its exceptional handling, grip, and driver engagement.
Certifications
Homologation Status:
Developed as a homologation special for Group A rallying, requiring production of a certain number of street-legal vehicles.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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