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Mitsubishi

1996 Mitsubishi Eclipse Service Repair Manual

1996 Mitsubishi Eclipse Service Repair Manual

$16.99
$16.99
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Vehicle data plateRef 580756
Brand
Mitsubishi
Vehicle
Cars
Models covered
Eclipse
Years
1996
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Year:
1996
Codes
Chassis Code:
D30A/D31A/D32A/D38A
👋 Introduction
Market Position
Market Segment:
Compact Sports Coupe/Convertible
Competitive Analysis
Key Competitors:
Honda Prelude, Toyota Celica, Nissan 240SX, Ford Mustang
Key Features
Platform:
Chrysler's JA/JXI platform (shared with Chrysler Sebring Coupe/Convertible), but with distinct Mitsubishi powertrains and suspension tuning.
Design Era:
Aerodynamic styling, characteristic of the 1990s sports car era.
Performance Variants:
Introduction of the potent turbocharged 4G63 engine in the GS-T model, a significant driver of its popularity.
📋 Manual Details
Coverage Areas
Primary Coverage:
All US/Canadian Models
Trim Levels Covered:
Base, GS, GS-T, Spyder GS, Spyder GS-T
Page Count
Estimated Pages:
1200+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
4G63 (Naturally Aspirated & Turbocharged), 6G72 V6 (Naturally Aspirated)
Engine Performance:
Diagnosis, Repair, Tune-up, Emissions Control Systems
Fuel System:
Fuel Injection (MPI), Fuel Pump, Injectors, Fuel Pressure Regulator, EVAP System
Ignition System:
Ignition Coils, Spark Plugs, ECU Control, Distributorless Ignition System (DIS)
Cooling System:
Radiator, Water Pump, Thermostat, Cooling Fans, Coolant Specifications
Exhaust System:
Exhaust Manifolds, Catalytic Converter, Muffler, Emissions Regulations
Transmission Manual:
W5MG1 (5-Speed AWD Turbo), KM132 (5-Speed FWD NA), KM212 (4-Speed Auto FWD/AWD)
Transmission Automatic:
KM212 (4-Speed FWD/AWD)
Drivetrain:
Front Wheel Drive (FWD), All-Wheel Drive (AWD) System, Transfer Case, Driveshafts, CV Joints
Suspension:
Front Struts, Rear Multi-link, Bushings, Springs, Shock Absorbers
Steering:
Power Steering System, Steering Rack, Tie Rods, Steering Column
Brakes:
Front Disc (Vented), Rear Disc, ABS System, Brake Fluid Specifications, Parking Brake
Electrical System:
Battery, Alternator, Starter Motor, Wiring Diagrams, Fuses, Relays
Lighting:
Headlights, Taillights, Interior Lights, Bulb Specifications
HVAC:
Air Conditioning, Heater Core, Blower Motor, Refrigerant Type (R134a)
Body Interior:
Seats, Dashboard, Trim Panels, Door Panels, Headliner, Seat Belts
Body Exterior:
Bumpers, Fenders, Doors, Hood, Trunk, Glass, Seals, Body Panels
Chassis Frame:
Body Structure, Frame Reinforcement
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks/Changes, Belt Inspection/Replacement
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides
Repair:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Caliper/Rotor Service, Electrical Component Replacement
Diagnostics:
On-Board Diagnostics (OBD-I), Sensor Testing, Actuator Testing
Adjustment:
Valve Lash Adjustment (4G63), Clutch Adjustment, Parking Brake Adjustment
Assembly Disassembly:
Complete step-by-step instructions for major component removal and installation
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including detailed electrical diagrams and troubleshooting trees.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, searchable text
Print Quality
Print Readability:
Excellent clarity for diagrams and text, suitable for printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Na 4Cyl:
4G63
Engine Code Turbo 4Cyl:
4G63T
Engine Code V6:
6G72
Performance
Horsepower 4G63 Na:
140 hp @ 6000 rpm
Torque 4G63 Na:
132 lb-ft @ 4500 rpm
Horsepower 4G63T:
210 hp @ 6000 rpm
Torque 4G63T:
214 lb-ft @ 3000 rpm
Horsepower 6G72 V6:
170 hp @ 5500 rpm
Torque 6G72 V6:
195 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Regular Unleaded (91 Octane for Turbo)
Engine Construction
Block Material 4G63:
Cast Iron
Head Material 4G63:
Aluminum Alloy
Block Material 6G72:
Aluminum Alloy
Head Material 6G72:
Aluminum Alloy
Engine Features
Timing Belt 4G63:
Yes, belt-driven DOHC with timing belt tensioner.
Turbocharger Gs-T:
Garrett AiResearch T25 (Mitsu-branded)
🔧 Transmission
Standard
Standard Trans Na FWD:
KM132 5-Speed Manual
Standard Trans Turbo AWD:
W5MG1 5-Speed Manual
Optional
Optional Trans Na FWD:
KM212 4-Speed Automatic
Optional Trans V6 FWD:
KM212 4-Speed Automatic
Optional Trans V6 AWD:
KM212 4-Speed Automatic
Features
AWD System Type:
Viscous coupling center differential (Active) for AWD models.
Fluid Specifications
Manual Trans Fluid Type:
GL-4 SAE 75W-90 or SAE 80W-90 Gear Oil
Automatic Trans Fluid Type:
Diamond SP-III (or equivalent ATF)
📐 Dimensions
Exterior
Length:
177.4 in (4506 mm)
Width:
69.1 in (1755 mm)
Height Coupe:
51.2 in (1301 mm)
Height Spyder:
51.4 in (1306 mm)
Wheelbase:
100.4 in (2550 mm)
Front Track:
59.1 in (1500 mm)
Rear Track:
59.3 in (1505 mm)
Weights
Curb Weight Base:
2932 lbs (1330 kg)
Curb Weight Gs T AWD:
3285 lbs (1490 kg)
Gross Vehicle Weight Rating:
Approx. 3900 lbs (1769 kg)
Towing Capacity:
Not Recommended
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not extensively tested by modern standards; typical results for the era.
IIHS Ratings:
Data from the 1990s is limited; generally considered average for its class at the time.
Active Features
ABS:
Optional on most models, standard on GS-T and V6 Spyder.
Passive Features
Airbags:
Driver-side airbag standard.
Seatbelts:
3-point front seatbelts, 2-point rear seatbelts (coupe), 3-point rear seatbelts (spyder).
Rollover Protection:
Reinforced A-pillars and chassis for convertible models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Stereo with Cassette Player and CD Player (optional).
Speaker Configuration:
Typically 4-6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Standard on most models.
Traction Control:
Optional on some AWD models, often integrated with ABS.
Connectivity
Connectivity Options:
Basic, no advanced connectivity features available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (whichever comes first), or 7,500 miles/6 months with synthetic oil.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plugs:
Replace every 60,000 miles (NGK BKR6E-11 recommended for NA, BKR7E-11 for Turbo).
Timing Belt Replacement:
Every 60,000 miles (critical for 4G63 engines).
Coolant Flush:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Type:
API SG/SH SAE 5W-30 (SAE 10W-30 in very cold weather).
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter for 4-cylinder; 4.3 US quarts (4.1 L) without filter for V6.
Coolant Type:
Ethylene Glycol based, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3
Known Issues
Engine Oil Leaks:
Common on 4G63 due to aging valve cover gaskets and oil pan gaskets.
Timing Belt Tensioner:
Failure of the tensioner can lead to catastrophic engine damage on 4G63.
Clutch Wear:
Especially on turbocharged models due to spirited driving.
Suspension Bushings:
Wear and tear on control arm and sway bar bushings leads to noise and handling issues.
ABS Module Failure:
Common electrical issue on equipped vehicles.
Turbo Oil Lines:
Degradation and potential blockage of oil feed lines can damage the turbocharger.
📚 Vehicle History
Brand Heritage
Heritage Brand:
Mitsubishi Motors, known for its engineering and performance-oriented vehicles.
Model Evolution
Generation 1 Start:
1990
Generation 2 Start:
1995
1996 Update:
Second generation introduced for 1995, with minor updates for 1996 including revised styling and interior features. Major powertrain options carry over.
Production
Manufacturing Location:
Normal, Illinois, USA (for North American market)
Production Years:
1990-2005 (North America)
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
GS-T model was a consistent contender and winner on Car and Driver's 10Best list in the early to mid-90s.
Ratings
Motor Trend Car Of The Year:
Competed in Car of the Year categories, often praised for its value and performance.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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