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Ford

Ford FLEX 2009 Service Repair Manual

Ford FLEX 2009 Service Repair Manual

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$16.99
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Vehicle data plateRef 479203
Brand
Ford
Vehicle
Cars
Models covered
FLEX
Years
2009
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Ford
Model:
Flex
Year:
2009
Vehicle Type:
SUV/Crossover
Market Segment:
Full-size Crossover SUV
👋 Introduction
Market Position
Positioning:
The Ford Flex was positioned as a stylish and practical alternative to traditional SUVs and minivans, offering a blend of car-like comfort and SUV utility with a distinctive design.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota Highlander, Honda Pilot, Chevrolet Traverse, and Buick Enclave in the three-row crossover segment.
Key Features
Design:
Unique 'modernistic' styling, spacious interior, available all-wheel drive (AWD).
Powertrain Options:
Offered with a standard naturally aspirated 3.5L V6, with a more powerful EcoBoost twin-turbocharged 3.5L V6 becoming available in later model years for enhanced performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
2009 Ford Flex
Page Count
Estimated Page Count:
Extensive (likely over 2000 pages based on typical factory service manuals for this era)
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
3.5L Duratec V6, 3.5L EcoBoost V6 (if applicable for 2009 models, though EcoBoost was more common later), engine overhaul, rebuilding, performance tuning, diagnostics, troubleshooting
Transmission:
6-Speed SelectShift Automatic Transmission (6F50/6F55), transmission overhaul, rebuilding, diagnostics, fluid types and capacities, torque converter service
Brakes:
Front and rear disc brakes, ABS system, electronic brake force distribution (EBD), brake fluid specifications, caliper and rotor service, parking brake
Suspension:
Front independent suspension (MacPherson struts), rear independent suspension (multi-link), shock absorber replacement, spring replacement, alignment specifications, wheel bearing service
Steering:
Electric Power Assist Steering (EPAS), steering column, steering rack and pinion, power steering fluid (if applicable), tie rod ends
Electrical System:
Battery, alternator, starter motor, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, power distribution, ground points
Climate Control:
Air conditioning system, heater core, blower motor, refrigerant types and capacities, HVAC system diagnostics, cabin air filter replacement
Body And Chassis:
Body panel repair, door mechanisms, glass replacement, sunroof operation and repair, interior trim removal and installation, chassis structural components
Safety Systems:
Airbag system (SRS), seatbelt operation and repair, restraint system diagnostics, passive safety features
Procedures Included
Maintenance:
Routine maintenance schedules, oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), fault diagnosis for all major systems, using diagnostic scan tools
Repair:
Component removal and installation, component overhaul and rebuilding, replacement procedures for all major parts
Troubleshooting:
Step-by-step troubleshooting guides for common and uncommon problems, symptom-based diagnostics
Special Tools:
Identification and usage of special tools required for specific repairs
Wiring Diagrams:
Complete electrical wiring diagrams for all vehicle systems, component location diagrams for wiring harnesses
Torque Specifications:
Comprehensive list of torque specifications for all fasteners and critical components
Technical Depth
Depth:
Factory-level detail suitable for professional technicians and advanced DIYers; covers everything from basic fluid checks to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows, Mac, Linux (requires PDF reader)
Searchability:
Likely text-searchable within the PDF
File Size Estimate:
Up to 5 GB (as stated in product info, indicative of comprehensive nature)
Print Quality
Printability:
Printable on any computer and printer
Illustration Quality:
Hundreds of illustrations, including zoomable images, exploded views, and component breakdowns
Binding Type
Type:
Digital Download (Not a physical product)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3.5L Duratec V6 (likely based on Ford's Cyclone engine architecture)
Displacement:
3.5 Liters (approx. 3496 cc)
Configuration:
V6, 60-degree bank angle
Valvetrain:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder, Variable Cam Timing (VCT)
Horsepower Estimate:
Approximately 262 hp @ 6250 rpm (for the 3.5L Duratec)
Torque Estimate:
Approximately 248 lb-ft @ 4500 rpm (for the 3.5L Duratec)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline (87 octane minimum recommended)
Coolant
Coolant Type:
Ford Premium Gold Coolant or equivalent (ethylene glycol based, typically orange)
Oil
Oil Type:
SAE 5W-20 API SN, ILSAC GF-5 (meeting Ford WSS-M2C945-A specification)
Oil Capacity:
Approximately 6.0 quarts (5.7 liters) with filter change
Spark Plugs
Spark Plug Type:
Typically Iridium tipped, e.g., Motorcraft SP-516 or equivalent
Timing
Timing Mechanism:
Timing Chains (likely dual overhead camshafts driven by chains, not belts)
🔧 Transmission
Standard
Type:
6-Speed Automatic (6F50/6F55)
Optional
Drivetrain:
All-Wheel Drive (AWD) was available as an option on most trims.
Features
Shift Control:
SelectShift Automatic with paddle shifters or manual mode
Fluid
Fluid Type:
Mercon LV Automatic Transmission Fluid
Fluid Capacity:
Approximately 9.5 quarts (9.0 liters) for a dry fill, less for a fluid change
📐 Dimensions
Exterior
Length:
Approx. 197.5 inches
Width:
Approx. 78.2 inches
Height:
Approx. 68.0 inches
Wheelbase:
Approx. 117.9 inches
Weights
Curb Weight:
Varies by trim and drivetrain, typically between 4,400 - 4,700 lbs
Gross Vehicle Weight Rating:
GVWR typically around 5,700 - 6,100 lbs
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 20.0 cubic feet
Cargo Volume Behind 2Nd Row:
Approx. 40.3 cubic feet
Cargo Volume Behind 1St Row:
Approx. 83.2 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5 Stars (for driver and passenger, typically for models of this era)
NHTSA Side Crash Test:
5 Stars (for front and rear passengers, typically for models of this era)
IIHS Crash Test Rating:
Good (for most applicable tests, check specific 'Top Safety Pick' status for the year)
Active Features
Electronic Stability Control:
Standard AdvanceTrac with Electronic Stability Control
Traction Control:
Standard Traction Control
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Front airbags, front side impact airbags, Safety Canopy® side curtain airbags for all three rows.
Seat Belts:
3-point seat belts with pretensioners in all seating positions, Belt Minder® system.
💡 Technology Features
Infotainment
System Name:
Ford SYNC (optional, depending on trim level and package).
Features:
Voice-activated control of phone and music, USB port, Bluetooth connectivity (on equipped models).
Driver Assistance
Available Features:
Rearview camera, parking assist sensors, adaptive cruise control (less common on early 2009 models, but possible).
Connectivity
Connectivity Options:
Bluetooth hands-free calling, USB audio input (on equipped models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 6 months, or when the Intelligent Oil-Life Monitor™ indicates. Consult manual for specific conditions.
Tire Rotation:
Every 7,500 miles
Engine Air Filter Replacement:
Inspect every 30,000 miles, replace as needed. Often recommended around 45,000-60,000 miles depending on driving conditions.
Cabin Air Filter Replacement:
Inspect every 30,000 miles, replace as needed. Often recommended around 30,000-45,000 miles.
Transmission Fluid Change:
No scheduled fluid change by Ford for the Mercon LV fluid, but recommended for severe service or high mileage (e.g., 100,000-150,000 miles) by many technicians. Consult manual or specialist advice.
Coolant Flush Replacement:
Initial service at 100,000 miles, then every 50,000 miles thereafter, or when indicated by the Intelligent Coolant Monitoring System.
Spark Plug Replacement:
Typically at 100,000 miles for iridium-tipped plugs.
Known Issues
Common Complaints:
Potential for transmission torque shudder, some electronic module issues, early model transmission fluid leaks, occasional power steering assist failures, water pump leaks.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 meeting Ford specification WSS-M6C65-A1
Power Steering Fluid:
Ford specifies a specific type of Electric Power Assist Steering (EPAS) fluid or, in some cases, Mercon V for certain components if needed. The manual will clarify specific EPAS requirements.
Coolant Capacity:
Approximately 11.0 quarts (10.4 liters) for vehicles with standard cooling, 13.5 quarts (12.8 liters) for vehicles with towing package.
📚 Vehicle History
Brand Heritage
Brand History:
Ford Motor Company, a historic American automotive manufacturer founded in 1903 by Henry Ford, is known for its innovation, mass production, and a wide range of vehicles from trucks to sedans and SUVs.
Model Evolution
Flex Introduction:
The Ford Flex was introduced for the 2009 model year, based on the Ford Fairlane concept car. It was designed to fill a niche as a stylish, versatile, and spacious family vehicle.
Platform:
Built on Ford's D3 platform, shared with other Ford and Volvo vehicles like the Ford Taurus, Ford Five Hundred, and Volvo XC90.
Production
Manufacturing Location:
Produced at the Oakville Assembly Plant in Oakville, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Trophy Award 1:
The Ford Flex was recognized for its innovative design and spacious interior in various automotive reviews and consumer publications upon its release.
Trophy Award 2:
Often highlighted for its unique styling that stood out in the crowded crossover SUV market.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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