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Fiat

FIAT 500 Service & Repair Manual (1957 to 1973)

FIAT 500 Service & Repair Manual (1957 to 1973)

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$16.99
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Vehicle data plateRef 319977
Brand
Fiat
Vehicle
Cars
Models covered
500
Years
1957, 1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
FIAT
Model:
500
Production Period:
1957-1973
Codes
Chassis Codes:
Typified by the '110' chassis code, with specific sub-variants for different models (e.g., 110F for 500F).
👋 Introduction
Market Position
Target Audience:
Owners and mechanics of FIAT 500 models produced between 1957 and 1973, seeking detailed repair, maintenance, and restoration guidance.
Appeal:
Known for its simplicity, iconic design, and cult following, making it a popular choice for restoration and classic car enthusiasts.
Key Features
Manual Value Proposition:
Provides expert-level, detailed instructions and diagrams to empower users to perform repairs and maintenance, saving money and ensuring the longevity of their classic FIAT 500.
Illustration Quality:
Manual features high-quality, detailed illustrations and diagrams that aid in understanding complex procedures.
Competitive Analysis
Market Segment:
Microcar / City Car segment, iconic for its compact size, affordability, and charming design.
📋 Manual Details
Coverage
Manual Type:
Official Service and Repair Manual
Language:
English
Page Count:
Page count not specified, but described as 'COMPLETE' and covering 'every single detail', implying a substantial document.
Format
File Format:
PDF
Compatibility:
Compatible with all versions of Windows & Mac operating systems.
Requirements:
Adobe PDF Reader.
📖 Manual Coverage
Systems
Systems Covered:
• Engine Overhaul and Rebuilding
• Brakes
• Sunroof
• Transmission
• Suspension
• Electrical System
• Bodywork
• Chassis
Cooling System:
Details on the air-cooled engine's cooling fins, fan, and shroud for optimal thermal management.
Fuel System Components:
• Fuel Tank
• Fuel Lines
• Fuel Pump
• Carburetor
Exhaust System:
Information on exhaust manifold, pipes, and muffler service and replacement.
Electrical Components:
• Battery
• Generator/Alternator
• Starter Motor
• Ignition Coil
• Distributor
• Lights
• Horn
• Wipers
Brake System Components:
• Master cylinder
• Wheel cylinders
• Brake drums
• Brake shoes
• Brake lines
• Brake fluid reservoir
Suspension Geometry:
Specifications for front-end alignment, including camber, caster, and toe-in angles.
Procedures
Procedures Included:
• Engine Repair
• Brake Servicing
• Timing Belt Replacement (where applicable to specific engine configurations within the range)
• Troubleshooting and Diagnostics
• Wiring Diagram Interpretation
• Front End Alignment
• Transmission Removal and Installation
• Air Conditioning Service
• In-Car Transmission Servicing
• Torque Specifications
• U-Joint and CV-Joint Service
• Vacuum System Diagnosis
Chassis And Body:
Includes guidance on body panel alignment, door and window adjustments, and chassis lubrication.
Steering System:
Includes procedures for steering box adjustment, tie rod end replacement, and front wheel alignment.
Body Repairs:
Guidance on minor bodywork, rust prevention, and interior trim fitting.
Suspension Components:
• Front leaf spring
• Rear coil springs
• Shock absorbers
• Control arms
• Bushings
Electrical Troubleshooting:
Diagnostic steps for common electrical faults, including starter motor issues, charging system problems, and lighting failures.
Depth
Technical Depth:
Comprehensive, from basic maintenance to complete engine rebuilding and detailed diagnostics, suitable for both DIY enthusiasts and professional mechanics.
Technical Areas
Diagnostic Tools:
While primarily mechanical, the manual covers diagnostic procedures for engine performance and electrical systems, likely referencing basic troubleshooting methods rather than electronic diagnostic tools.
Technical Depth
Trouble Codes:
While not electronic OBD codes, the manual provides diagnostic flowcharts and troubleshooting trees for mechanical and electrical issues.
📊 Manual Specifications
File Attributes
Printable:
Yes
Searchable:
Yes
Zoom Functionality:
Yes
Bookmarking:
Yes
Illustrations:
Hundreds of detailed illustrations, exploded diagrams, and photographs.
Searchability Method:
Text-based search functionality within the PDF.
Delivery
Delivery Method:
Instant Download
Binding Type
Binding:
Digital (PDF), printable for physical use.
⚙️ Engine Specifications
Engine Variants
Covered Engine Types:
Covers various air-cooled, rear-mounted engine configurations common to the FIAT 500 Nuova, D, F, L, R, and Giardiniera models, typically ranging from 479cc to 698cc.
Performance Tuning
Engine Rebuilding Procedures:
Includes step-by-step instructions for complete engine overhauls, piston and ring replacement, valve adjustments, crankshaft and connecting rod bearing service, and cylinder head reconditioning.
Fuel System
Carburetor Service:
Detailed information on carburetor identification, disassembly, cleaning, rebuilding, and adjustment for various carburetor models (e.g., Solex, Weber) used across the production run.
Fuel Type:
Petrol (Gasoline).
Ignition System
Ignition Timing:
Provides specifications and procedures for setting ignition timing, including distributor adjustment and contact breaker point gap settings.
Engine Displacement
Engine Sizes:
Includes 479cc, 499.5cc, 594cc, and 698cc variants depending on the specific model and year.
Engine Layout
Engine Placement:
Air-cooled, 2-cylinder, inline (often referred to as boxer-twin by enthusiasts due to flat opposing cylinders), rear-mounted engine.
Performance
Horsepower Range:
Typically ranges from around 13 hp to 21 hp, depending on the engine displacement and tuning.
Engine Overhaul
Piston And Rings:
Procedures for piston and ring inspection, replacement, and cylinder bore measurement.
Crankshaft And Bearings:
Detailed procedures for checking crankshaft runout, bearing wear, and replacement, including torque specifications for bearing caps.
🔧 Transmission
Transmission Types
Gearbox Configurations:
Covers the rear-wheel drive, synchronized (in later models) four-speed manual transmission, including clutch service, gearbox removal and installation, and in-car servicing procedures.
Clutch Type:
Single dry plate diaphragm spring clutch.
Features
Gear Selection:
Manual gear selection, typically with a remote shifter mechanism originating from the dashboard or steering column area.
📐 Dimensions
Vehicle Type
Body Styles:
Includes specifications for Berlina (saloon), Sport, Lusso, and Giardiniera (estate/wagon) body styles.
Weights
Curb Weight:
Information typically includes curb weight variations based on model and equipment, generally in the range of 400-500 kg (approx. 880-1100 lbs).
Gross Vehicle Weight Rating:
Information available in the manual, depending on the specific model and load capacity.
Exterior
Wheelbase:
Approximately 1840 mm (72.4 inches) for most standard models.
Overall Length:
Approximately 2970 mm (117 inches).
🛡️ Safety Features
Braking System
Brake Servicing:
Detailed procedures for servicing drum brakes (front and rear), including brake shoe replacement, drum machining, cylinder rebuilding, and brake fluid specifications and bleeding procedures.
Passive Features
Body Construction:
Monocoque (unibody) construction, a significant feature for its size and era.
💡 Technology Features
Electrical System
Wiring Diagrams:
Includes comprehensive, detailed wiring diagrams for the electrical system, covering lighting, ignition, charging, and accessories.
Infotainment
Original Features:
Basic dashboard layout with speedometer, fuel gauge, warning lights, and radio (optional).
🔧 Maintenance
Service Intervals
Routine Maintenance:
Provides factory maintenance schedules including oil changes, filter replacements, ignition system checks, valve adjustments, and lubrication points.
Fluid Specifications
Recommended Fluids:
Details on engine oil viscosity grades, brake fluid type (e.g., DOT 3), and transmission oil specifications.
Brake Fluid Type:
Typically SAE J1703 or equivalent (e.g., DOT 3).
Engine Oil Capacity:
Approximately 2.5 - 3.0 liters (2.6 - 3.2 US quarts) depending on specific engine variant and oil filter size.
Known Issues
Common Wear Items:
Highlights common wear items and potential issues such as carburetor problems, ignition system tune-ups, brake system maintenance, and potential for rust.
Engine Mounts:
Information on checking and replacing engine mounts to reduce vibration.
Tune Up Procedures
Tune Up Details:
Covers spark plug specifications and gapping, ignition timing, carburetor adjustment, and valve clearance checks for optimal engine performance.
Valve Adjustment:
Detailed steps for checking and adjusting valve clearances, critical for the performance of these small engines.
📚 Vehicle History
Model Evolution
Key Model Updates:
Covers significant evolutions such as the introduction of synchromesh on higher gears, improved engines, updated interiors, and the longer-wheelbase Giardiniera variant.
Major Variants Covered:
• FIAT 500 Nuova (1957-1960)
• FIAT 500 D (1960-1961)
• FIAT 500 F (1965-1972)
• FIAT 500 L (Lusso) (1968-1972)
• FIAT 500 R (1972-1975 - overlaps production)
• FIAT 500 Giardiniera (Estate) (1960-1968)
Brand Heritage
Manufacturer Origin:
FIAT (Fabbrica Italiana Automobili Torino), Italy, known for producing accessible and popular vehicles.
🏆 Awards & Recognition
Recognitions
Cultural Impact:
The FIAT 500 is a highly recognized and celebrated icon of Italian design and post-war automotive accessibility, often referred to as 'Il Cinquecento'.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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