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Club Car

Club Car Carryall II Gasoline Vehicle Golf Carts 1986-1991 Service & Repair Workshop Manual

Club Car Carryall II Gasoline Vehicle Golf Carts 1986-1991 Service & Repair Workshop Manual

$17.99
$17.99
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Vehicle data plateRef 164097
Brand
Club Car
Vehicle
Other Vehicles
Models covered
Carryall II, Carryall Models, Golf Carts
Years
1986, 1987, 1988, 1989, 1990, 1991
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Club Car
Model:
Carryall II
Model Variant:
Gasoline Vehicle
Year Range:
1986-1991
Codes
Product Type:
Service & Repair Workshop Manual
👋 Introduction
Market Position
Target Audience:
Club Car Carryall II gasoline vehicle owners, service technicians, maintenance personnel
Competitive Analysis
Advantage:
Comprehensive, factory-level repair information at a fraction of dealer costs
Key Features
Content Quality:
Hundreds of pages with detailed photos & diagrams
Instruction Style:
Step-by-step instructions for accurate job completion
📋 Manual Details
Coverage Areas
Primary Coverage:
All repairs, servicing, and troubleshooting procedures for Club Car Carryall II Gasoline Vehicles
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine diagnosis, repair, overhaul, tuning, and component replacement
Fuel System:
Carburetor service, fuel pump, fuel lines, tank maintenance
Ignition System:
Spark plugs, coils, timing, troubleshooting ignition faults
Cooling System:
Radiator, fan, thermostat, coolant specifications and flushing
Transmission:
Clutch system, drive belts, gearbox maintenance and repair
Brakes:
Drum brake inspection, adjustment, repair, and hydraulic system service
Suspension:
Front and rear suspension components, lubrication, and alignment specifications
Steering:
Steering column, tie rods, linkage maintenance and adjustment
Electrical System:
Battery, starting system, charging system, wiring diagrams, lighting, and accessories
Body And Chassis:
Frame inspection, body panel removal/installation, seat adjustment, trim components
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults
Repair:
Step-by-step instructions for component removal, repair, and reinstallation
Rebuilds:
Detailed procedures for engine and transmission component overhauls
Adjustments:
Carburetor tuning, brake adjustments, steering alignment
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY technicians
Detail Level:
Highly detailed with step-by-step instructions and exploded diagrams
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Compatibility
Operating Systems:
Compatible with all Windows & MAC Computers
Licensing
Usage License:
Lifetime use on unlimited computers, no expiry dates or renewal fees
⚙️ Engine Specifications
Primary Engine
Engine Type:
Gasoline (Specific engine model not detailed in product info, typically a small block industrial engine e.g., Kawasaki FE series or similar)
Performance
Horsepower Range:
Estimated 10-15 HP (typical for this class of vehicle)
Fuel System
Carburetor Type:
Single-barrel carburetor (common configuration)
Fluid Specifications
Engine Oil Type:
SAE 30W or 10W-30 (Consult specific engine manufacturer recommendations within manual)
Cooling System Coolant:
Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water)
🔧 Transmission
Standard
Transmission Type:
Variable Speed Drive (VSD) / Automatic Clutch System
Features
Drive Mechanism:
Belt-driven, centrifugal clutch system
Fluid Specifications
Gearbox Oil:
Refer to manual for specific gearbox oil type and capacity (if applicable)
📐 Dimensions
Weights
Curb Weight:
Approx. 550-700 lbs (Varies by configuration)
Payload Capacity:
Typically rated for 800-1000 lbs
🛡️ Safety Features
Ratings
Safety Compliance:
Designed to meet relevant safety standards for golf and utility vehicles of the era
Active Features
Braking System:
Hydraulic drum brakes
Passive Features
Seatbelts:
Optional or standard depending on configuration/market
Rollover Protection:
Basic frame structure, roll bar/cage may be optional or aftermarket
💡 Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, fuel gauge, hour meter if equipped), no advanced infotainment.
Driver Assistance
Features:
No electronic driver assistance systems; relies on mechanical operation.
Connectivity
Features:
No digital connectivity features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 50-100 operating hours or annually (Consult manual for precise interval)
Air Filter Replacement:
Inspect regularly, replace as needed (typically every 200-300 operating hours)
Spark Plug Replacement:
Inspect and gap every 100 hours, replace every 500-1000 hours (depending on plug type)
Belt Inspection:
Inspect drive belt for wear and tension at every service interval; replace if cracked or frayed.
Brake Adjustment:
Inspect and adjust brakes every 6 months or as needed.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (confirm with manual)
Known Issues
Common Wear Items:
Drive belts, carburetor gaskets, brake shoes, suspension bushings, starter motor brushes.
Carburetor Fouling:
Can occur with infrequent use or contaminated fuel, leading to rough running.
Drive Belt Slippage:
Caused by wear, improper tension, or contamination; results in loss of power and acceleration.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Club Car is a long-standing manufacturer of golf cars and utility vehicles known for durability and reliability.
Model Evolution
Carryall Series:
The Carryall series has been a workhorse for Club Car, evolving to meet the needs of various industries for transport and utility.
Production
Manufacturing Period:
Production spanned key years in the development of modern utility vehicles, representing a robust design.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Club Car vehicles are generally recognized for their workhorse capabilities and longevity in utility applications.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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