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Aprilia

Aprilia Scarabeo 500 2003-2011 Service Repair Manual

Aprilia Scarabeo 500 2003-2011 Service Repair Manual

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$16.99
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Vehicle data plateRef 555647
Brand
Aprilia
Vehicle
Motorcycle
Models covered
Motorcycles, Scarabeo, Scarabeo 500
Years
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Generation:
First Generation (Post-2002)
Chassis Codes:
RL, SB
👋 Introduction
Market Position
Segment:
Maxi-scooter
Target Audience:
Commuters, touring riders, scooter enthusiasts seeking performance and comfort.
Competitive Analysis
Competitors:
Suzuki Burgman 400/650, Yamaha TMAX 500, Kymco Xciting 500, Honda Silver Wing 600.
Key Features Of Vehicle
Platform:
Known for its comfortable riding position, substantial storage, and powerful engine for its class.
Key Features Of Manual
Value Proposition:
Provides dealership-level repair information for DIY maintenance and troubleshooting, saving on service costs.
📋 Manual Details
Coverage
Applicable Years:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
Format
File Format:
PDF
Delivery Method:
Instant Download
Quality
Searchability:
Completely searchable text
Bookmarking:
Completely bookmarked
Printability:
All pages printable
Source:
Factory Service Manual
Authenticity:
Real files, not scans
Language
Language:
English
Page Count
Estimated Page Count:
Varies by year, but comprehensive for the entire range
Manual Type
Type:
Service and Repair Manual
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, and repair of all internal components.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulation, fuel filter.
Lubrication System:
Oil pump, oil circulation, oil filter, oil specifications and capacities.
Cooling System:
Radiator, coolant, water pump, thermostat, cooling fan, coolant capacities and specifications.
Electrical System:
Battery, charging system (alternator/stator), ignition system, lighting, starter motor, wiring harnesses.
Chassis Suspension:
Front forks, rear shock absorber, swingarm, linkage (if applicable).
Braking System:
Front and rear brake calipers, master cylinders, brake lines, brake fluid specifications, ABS (if equipped).
Bodywork:
Fairings, body panels, seat, storage compartment, mounting procedures.
Procedures Included
Periodic Maintenance:
Scheduled maintenance checks, oil changes, filter replacements, spark plug replacement, drive belt inspection/replacement.
Tune Up:
Carburetor/fuel injection adjustments, ignition timing (if applicable), idle speed settings.
Troubleshooting:
Diagnostic procedures for common problems, fault codes (if applicable).
Major Repairs:
Engine rebuild, transmission repair, suspension overhaul, electrical system diagnostics.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive, covering from basic checks to complete overhauls.
📊 Manual Specifications
File Attributes
File Type:
Digital Manual (PDF)
Print Attributes
Print Capability:
Full printability for individual pages or sections.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, DOHC
Displacement:
460 cc (28.1 cu in)
Bore X Stroke:
92 mm x 69 mm (3.62 x 2.72 in)
Compression Ratio:
10.5:1
Performance
Horsepower:
Approx. 34 hp (25 kW) @ 7,500 rpm (varies slightly by year/market)
Torque:
Approx. 36 Nm (26.5 lb-ft) @ 6,000 rpm (varies slightly by year/market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/95 RON
Lubrication System
Oil Type:
SAE 10W-40, API SG or higher, JASO MA certified synthetic or semi-synthetic motorcycle oil.
Oil Capacity:
Approx. 1.7 Liters (1.8 US qt) with filter change.
Cooling System
Coolant Type:
Ethylene glycol based antifreeze/coolant mixture with distilled water (50/50 ratio recommended).
Coolant Capacity:
Approx. 1.1 Liters (1.16 US qt).
🔧 Transmission
Transmission Type
Type:
Automatic, Twist-and-Go (CVT - Continuously Variable Transmission)
Drive:
Belt drive to rear wheel
Features
Clutch:
Automatic centrifugal dry clutch
Fluid Specifications
Cvt Fluid:
Refer to manual for specific CVT belt and roller lubrication/maintenance; no separate fluid for primary CVT operation.
📐 Dimensions
Exterior Dimensions
Length:
Approx. 2,245 mm (88.4 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1,430 mm (56.3 in)
Wheelbase:
Approx. 1,575 mm (62.0 in)
Weights
Dry Weight:
Approx. 199 kg (438.7 lbs)
Wet Weight:
Approx. 215 kg (474 lbs) (with all fluids)
Max Load Capacity:
Refer to owner's manual or vehicle placard; typically around 150-180 kg (330-400 lbs) including rider and cargo.
Fuel Capacity
Fuel Tank Capacity:
Approx. 14.2 Liters (3.75 US gal)
🛡️ Safety Features
Active Features
Braking System:
Combined braking system, often with front and rear discs. ABS was optional on some models/markets.
Lighting:
Halogen headlight, LED taillight and turn signals (depending on year/market).
Passive Features
Frame:
High-strength steel tube frame.
Storage:
Underseat storage compartment, often capable of holding a full-face helmet. Glove box compartment.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog display with speedometer, tachometer, fuel gauge, odometer, trip meter, and warning lights.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature on certain model years and markets.
Connectivity
Charging Port:
Some models may feature a 12V accessory socket for charging devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or annually, whichever comes first. Consult manual for precise intervals.
Air Filter Replacement:
Check every 6,000 km (3,700 miles), replace as needed. Consult manual.
Spark Plug Replacement:
Typically every 12,000 km (7,500 miles) or as specified. Consult manual.
Drive Belt Inspection Replacement:
Inspect every 12,000 km (7,500 miles), replace as recommended. Consult manual for specific mileage.
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Specification:
50/50 mix of ethylene glycol-based antifreeze and distilled water.
Known Issues
Common Wear Items:
Drive belt, voltage regulator, water pump seals, brake pads/discs, wheel bearings.
Potential Electrical Gremlins:
Some owners report occasional issues with charging systems or electrical connectors, often addressed by proper maintenance and manual guidance.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Aprilia is an Italian manufacturer with a long history in motorcycle racing and production, known for sporty and innovative designs.
Model Evolution
Scarabeo Lineage:
The Scarabeo line, introduced in 1993, is Aprilia's flagship scooter range, known for blending scooter practicality with motorcycle-like performance and styling.
Production
Manufacturing Location:
Primarily Italy, with potential production shifts or components sourced from other Piaggio Group facilities.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2003-2011 Scarabeo 500 might not be widely documented, the Scarabeo line has consistently been recognized for its comfort, practicality, and performance within the maxi-scooter segment.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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