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Daihatsu

Daihatsu Copen 2002-2012 WSM Service Manual Repair

Daihatsu Copen 2002-2012 WSM Service Manual Repair

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$16.99
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Vehicle data plateRef 459969
Brand
Daihatsu
Vehicle
Cars
Models covered
Copen
Years
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Copen
Generation:
First Generation (L880K)
Codes
Chassis Code:
L880K
👋 Introduction
Market Position
Segment:
Kei car, convertible sports car
Competitive Analysis
Key Competitors:
Suzuki Cappuccino (previous generation), Honda Beat (previous generation), Mazda Autozam AZ-1 (previous generation)
Key Features
Design:
Unique convertible design with an electronically operated retractable hardtop.
Engine Layout:
Front-engine, front-wheel drive.
Target Audience:
Enthusiasts seeking a compact, stylish, and fun-to-drive sports convertible.
📋 Manual Details
Coverage Areas
Applicable Years:
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Page Count
Estimated Pages:
High (exact number not specified, but described as 'full professional quality in depth')
Manual Type
Type:
Workshop Service Manual (WSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage including diagnostics, repair, and overhaul of engine components.
Transmission:
Manual and automatic transmission servicing, repair, and adjustment procedures.
Drivetrain:
Front-wheel drive system, differential, drive shafts, and CV joints.
Suspension:
Front and rear suspension systems, including struts, springs, control arms, and alignment.
Steering:
Power steering system, steering column, and tie rods.
Brakes:
Hydraulic brake system, ABS, disc brake components, and parking brake.
Electrical System:
Comprehensive coverage of the vehicle's electrical system, including battery, charging, starting, lighting, and accessories.
Body And Chassis:
Body panel repair, frame straightening, door mechanisms, convertible roof operation, and interior trim.
Climate Control:
Air conditioning system diagnostics and repair, heater core, and ventilation.
Fuel System:
Fuel pump, injectors, lines, and evaporative emission control system.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and pipes.
Cooling System:
Radiator, fan, thermostat, water pump, and coolant circuits.
Safety Systems:
Airbag system diagnostics and replacement, seat belt mechanisms.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, brake fluid flush, coolant flush.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, symptom analysis.
Repair And Rebuild:
Step-by-step instructions for component removal, repair, reassembly, and installation.
Diagnostics:
On-board diagnostics (OBD-II) information, fault code interpretation.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
Specifications And Tolerances:
Precise measurements, clearances, torque values, and operational parameters.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, including detailed diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding:
Digital Download (Printable pages)
Paper Type
Paper:
N/A (Digital)
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
Requirements
Software:
Adobe PDF Reader
Delivery
Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Code:
JB-DET
Engine Type:
659cc, turbocharged, intercooled, DOHC, 16-valve inline-3 cylinder
Performance
Horsepower:
64 PS (47 kW; 63 bhp) at 6400 rpm (Japan domestic market regulation for Kei cars)
Torque:
10.5 kg⋅m (103 N⋅m; 76 lb⋅ft) at 3200 rpm
Fuel System
Injection:
Electronic Fuel Injection (EFI)
Engine Management
ECU:
ECU controlled ignition and fuel delivery
Cooling System
Coolant Type:
Daihatsu Genuine Coolant or equivalent ethylene glycol-based coolant (refer to manual for specific part numbers and capacity).
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Type:
4-speed automatic transmission
Features
Differential:
Limited Slip Differential (LSD) often available as an option or standard on certain trims.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 75W-85 (refer to manual for exact specification and capacity).
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
3,395 mm (133.7 in)
Width:
1,475 mm (58.1 in)
Height:
1,245 mm (49.0 in)
Wheelbase:
2,230 mm (87.8 in)
Ground Clearance:
Approximately 135 mm (5.3 in)
Weights
Curb Weight:
Approximately 770-820 kg (1,698-1,808 lb) depending on transmission and options.
Gross Vehicle Weight Rating:
Not explicitly stated but typical for Kei cars.
🛡️ Safety Features
Ratings
Jncsa Crash Test:
Achieved 4-star rating in Japan New Car Assessment Program (JNCAP) crash tests for frontal impact (specific year may vary).
Active Features
ABS:
Anti-lock Braking System (ABS) often standard or optional.
Ebs:
Electronic Brake-force Distribution (EBD) often integrated with ABS.
Passive Features
Airbags:
Driver and passenger airbags standard.
Roll Bar:
Integrated roll bar behind the seats for enhanced structural integrity.
Seatbelts:
Three-point inertia reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM/CD player with optional premium sound system.
Driver Assistance
Parking Assist:
Rear parking sensors available on some later models or as aftermarket.
Connectivity
Phone Integration:
No factory Bluetooth or smartphone integration typically found in this generation; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km (3,100 miles) or 6 months, whichever comes first (check manual for specific driving conditions).
Air Filter Replacement:
Every 20,000 km (12,500 miles) or 12 months.
Spark Plug Replacement:
Every 40,000 km (25,000 miles) or 24 months (use specified plug type, e.g., Iridium).
Coolant Replacement:
Every 40,000 km (25,000 miles) or 24 months.
Brake Fluid Replacement:
Every 24,000 km (15,000 miles) or 24 months.
Transmission Fluid Replacement:
Manual: Every 60,000 km (37,000 miles) or 36 months. Automatic: Every 40,000 km (25,000 miles) or 24 months.
Fluid Specifications
Engine Oil:
0W-20 or 5W-30 synthetic API SN/SP (check manual for exact viscosity and API rating for the JB-DET engine).
Engine Oil Capacity:
Approximately 3.9 Liters (4.1 US quarts) with filter change.
Known Issues
Turbocharger:
Potential for turbo wear or failure if not properly maintained (e.g., oil changes, cool-down periods).
Convertible Roof:
Mechanism can experience issues with seals, motors, or hydraulics if not maintained or if debris accumulates.
Ignition Coils:
Coil-on-plug ignition system can sometimes have individual coil failures.
Intercooler:
Intercooler pipes or connections can develop leaks, affecting boost pressure.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history of producing compact and efficient vehicles, particularly Kei cars.
Model Evolution
First Generation:
The first generation Copen (L880K) was introduced in June 2002, succeeding the Daihatsu Leeza convertible and building on the success of the Daihatsu Copen concept.
Engine Update:
The JB-DET engine was a key component, providing spirited performance within Kei car regulations.
Production
Production Period:
2002-2012 for the L880K generation.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Kei Car Popularity:
Consistently ranked as a popular choice within the Kei car segment for its unique styling and performance.
Ratings
User Satisfaction:
Generally high user satisfaction for its fun-to-drive nature and distinctive design, despite being a niche vehicle.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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