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Citroen

Citroen Ax 1990 Workshop Repair Service Manual

Citroen Ax 1990 Workshop Repair Service Manual

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$16.99
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Vehicle data plateRef 452223
Brand
Citroen
Vehicle
Cars
Models covered
AX
Years
1990
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Citroën
Model:
Ax
Year:
1990
Codes
Chassis Code Series:
ZA
👋 Introduction
Market Position
Segment:
Supermini / City Car
Target Audience:
Cost-conscious urban drivers, first-time car buyers, economy-focused motorists.
Competitive Analysis
Key Competitors 1990:
Ford Fiesta, Peugeot 205, Renault 5, Fiat Uno, Volkswagen Polo.
Key Features
Design Philosophy:
Lightweight construction, compact dimensions, fuel efficiency, affordability, distinctive styling.
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving significant costs compared to professional servicing.
📋 Manual Details
Coverage Areas
Engine Coverage:
All Engine Types (Petrol & Diesel)
Transmission Coverage:
All Transmission Types (Manual & Automatic)
Trim Level Coverage:
All Trim Levels
Page Count
Estimated Page Count:
Hundreds of pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service And Repair:
Comprehensive overhaul, component testing, timing belt/chain, gasket replacement, cylinder head work, piston and ring service, crankshaft and bearing service.
Cooling System:
Radiator, water pump, thermostat, hoses, fan operation, coolant specifications and bleeding procedures.
Fuel System:
Fuel pump, fuel filter, fuel injectors (petrol), carburettor (if applicable to specific engines), fuel lines, fuel tank, fuel pressure testing.
Emission System:
Catalytic converter, oxygen sensors, EGR system (if equipped), emission control components and testing.
Transmission Service And Repair:
Manual gearbox overhaul, clutch replacement, automatic transmission service (fluid changes, adjustments, potential rebuild procedures), drive shafts, CV joints.
Brake System:
Front and rear brake pad replacement, disc and drum servicing, brake caliper overhaul, brake lines and hoses, brake fluid specifications and bleeding, parking brake adjustment.
Suspension:
Front suspension (MacPherson struts, wishbones), rear suspension (torsion beams, trailing arms), shock absorber replacement, spring replacement, wheel bearing service, alignment specifications.
Steering:
Steering rack, tie rod ends, power steering system (if equipped), steering column, wheel alignment procedures.
Electrical System:
Battery, starter motor, alternator, ignition system (coil, distributor, spark plugs), lighting system, fuses, relays, indicators, horn, dashboard instruments.
Wiring Diagrams:
Detailed, specific wiring diagrams for all electrical circuits, including engine management, lighting, accessories, and more.
Chassis And Body:
Body panel removal/installation, door mechanisms, hinges, locks, glass replacement, underbody corrosion protection, chassis structure.
Restraint System:
Seat belt inspection, adjustment, and replacement (if applicable to 1990 models).
Interior:
Dashboard removal, seat removal, trim panel replacement, heater controls.
Heater And Air Conditioning:
Heater core, blower motor, ducting, controls. Air conditioning system diagnosis and refrigerant handling (if factory-equipped).
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid level checks, tire pressure checks, general inspection procedures.
Troubleshooting:
Diagnostic charts for common symptoms, electrical fault finding, mechanical issue resolution.
Engine Service And Repair Procedures:
Step-by-step instructions for all engine mechanical repairs, including torque specifications and special tool requirements.
Transmission Service And Repair Procedures:
Detailed procedures for gearbox and clutch overhaul, fluid change intervals, and troubleshooting.
Brake System Repair Procedures:
Complete guide to brake servicing, including bleeding and component replacement.
Electrical System Diagnostics:
Detailed guidance for diagnosing electrical faults, using wiring diagrams, and testing components.
Suspension And Steering Repair:
Instructions for replacing suspension components, adjusting steering geometry, and servicing steering systems.
Periodic Lubrication:
Recommended lubrication points and intervals for various vehicle components.
Disassembly And Assembly:
Detailed procedures for removing and reinstalling major components.
Cleaning And Reinstalling:
Instructions on cleaning components during repair and proper reassembly techniques.
Technical Depth
Depth:
Comprehensive Professional Technician Level
Diagnostic Capabilities:
Advanced diagnostics for engine, electrical, and mechanical systems.
Rebuild Procedures:
Detailed procedures for engine and transmission rebuilds.
Illustrations And Diagrams:
Hundreds of detailed illustrations, drawings, and photos to guide repair procedures.
Troubleshooting Guidance:
Specific fault codes, diagnostic trees, and step-by-step problem-solving.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all versions of Windows & Mac
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
⚙️ Engine Specifications
Primary Engine
Engine Codes Examples:
TU9M (1.1L), TU1CP (1.1L), XUD7 (1.8L Diesel). Specific engine codes vary by market and trim.
Performance
Horsepower Range:
Approximately 45-75 hp (petrol), 60 hp (diesel). Varies by engine variant.
Torque Range:
Varies by engine, typically 75-100 Nm (petrol), 110-120 Nm (diesel).
Fuel System
Fuel Delivery Petrol:
Single-point or multi-point fuel injection, or carburetion depending on engine and market.
Fuel Type:
Unleaded Petrol (RON 95-98), Diesel (for diesel variants).
🔧 Transmission
Standard
Manual Transmission:
Likely 4-speed or 5-speed manual gearbox.
Optional
Automatic Transmission:
Optional automatic transmission may have been available on certain models/markets.
Features
Clutch Type:
Single dry plate clutch.
📐 Dimensions
Exterior
Length:
Approx. 3,400 mm
Width:
Approx. 1,620 mm
Height:
Approx. 1,340 mm
Weights
Curb Weight:
Approx. 750-850 kg (depending on engine and equipment).
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Limited official crash test data publicly available for this specific year and model compared to modern standards. Early Euro NCAP standards were less comprehensive.
Active Features
Braking System:
Front disc brakes, rear drum brakes. ABS was not a common feature on base models of this era.
Passive Features
Seat Belts:
Standard seat belts.
Body Construction:
Lightweight steel unibody construction.
💡 Technology Features
Infotainment
Radio Cassette Player:
Optional factory-fitted or aftermarket radio/cassette player common.
Driver Assistance
ABS:
Not typically standard on base models for this year. May have been an option on higher trims.
Connectivity
Connectivity Features:
None standard from factory (pre-dating widespread digital connectivity).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 10,000 - 15,000 km or 12 months, whichever comes first. Refer to manual for exact specifications.
Timing Belt Replacement:
Crucial; typically around 60,000-80,000 km or 4-5 years. Failure can cause catastrophic engine damage.
Brake Fluid Change:
Every 2 years or as specified in the manual. Crucial for brake performance and safety.
Fluid Specifications
Engine Oil:
Refer to manual, likely 10W-40 or 5W-40 semi-synthetic or fully synthetic. Viscosity may vary by climate.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific type (e.g., OAT/HOAT) depends on original fill, refer to manual.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Always use specified type.
Transmission Fluid Manual:
API GL-4 gear oil, SAE 75W-80 or 75W-90. Capacity typically around 2 liters.
Transmission Fluid Automatic:
Specific ATF fluid type as per manual. Capacity varies.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system components, cooling fan motor, ignition components (HT leads, distributor cap/rotor).
Electrical Gremlins:
As with many cars of this era, minor electrical issues can arise due to wiring age and connections (e.g., indicator faults, dashboard lights).
Rust Prone Areas:
Wheel arches, sills, rear valence, door bottoms, boot floor. Proper underbody protection is key.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Known for innovative design, comfort, and aerodynamic styling (e.g., DS, CX).
Model Evolution
Introduction Year:
Introduced in 1986 as a successor to the Citroën Visa.
Design Influence:
Designed by Giulio Alfieri and the PSA Group design team, it featured advanced aerodynamics for its class.
Production
Manufacturing Locations:
Primarily manufactured in France by Citroën (PSA Peugeot Citroën).
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nomination:
While not winning, the AX was a strong contender and well-regarded for its design and economy.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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