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Mitsubishi Fuso

2012-2016 Mitsubishi Fuso Truck FE FG Service Repair Manual

2012-2016 Mitsubishi Fuso Truck FE FG Service Repair Manual

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Frakt berÀknas i kassan.
Vehicle data plateRef 203685
Brand
Mitsubishi Fuso
Vehicle
Material Handling
Models covered
FE, FG, FG Series, Forklifts, Mitsubishi
Years
2012, 2013, 2014, 2015, 2016
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
đŸ·ïž Basic Information
Identification
Make:
Mitsubishi Fuso
Model:
FE FG Series
Year:
2012-2016
Codes
Chassis Code:
FE Series, FG Series
👋 Introduction
Market Position
Vehicle Type:
Light-duty to medium-duty commercial trucks.
Target Audience:
Fleet operators, independent repair shops, owner-operators, maintenance technicians.
Competitive Analysis
Competitors:
Other light-duty commercial vehicles like Isuzu NPR, Hino 155/195, Chevrolet Express Cutaway, Ford E-Series Cutaway.
Key Features
Vehicle Strengths:
Known for reliability, durability, maneuverability in urban environments, and efficient operation, particularly with the DUONICℱ transmission.
Manual Value Proposition:
Provides essential, detailed information for maintaining and repairing these workhorses, ensuring operational efficiency and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair procedures for 2012-2016 Mitsubishi Fuso FE FG Series trucks.
Diagnostic Coverage:
Includes troubleshooting, diagnostic procedures, and wiring diagrams.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows, Mac, and Linux
Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Engine systems, fuel and engine control, common rail system, lubrication, cooling, intake and exhaust, emission control.
Powertrain:
Clutch, transmission (including DUONICℱ), transfer case, propeller shaft.
Chassis:
Front axle, rear axle, wheel and tire, front suspension, rear suspension, steering, bumper and frame.
Brakes:
Brake system, anti-lock brake system (ABS), parking brake.
Body Electrical:
Cab, door, exterior, interior, electrical systems, heater, air-conditioner, and ventilation, full automatic air-conditioner.
Procedures Included
General Procedures:
General information, maintenance schedule, assembly, disassembly.
Engine Procedures:
Engine repair, fuel system service, common rail system diagnostics and repair, cooling system maintenance, exhaust system repair, emission control system troubleshooting, BlueTecℱ system diagnostics.
Transmission Procedures:
Clutch adjustment and replacement, transmission overhaul, DUONICℱ automated manual transmission service, transfer case repair.
Chassis Procedures:
Axle servicing, suspension component replacement, steering system repair, frame straightening and repair.
Brake Procedures:
Brake system inspection, hydraulic component replacement, ABS system troubleshooting and repair, parking brake adjustment.
Body Procedures:
Cab component repair, door mechanism servicing, interior trim removal and installation, electrical component testing, HVAC system service.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complex component overhaul and system diagnostics.
📊 Manual Specifications
File Quality
Print Quality:
High Quality PDF, All pages are printable.
Delivery Options
Delivery Method:
Instant Download
Shipping:
No Shipping Cost
Physical Media:
No Need to Wait For A CD-ROM
⚙ Engine Specifications
Primary Engine
Engine Family:
Mitsubishi Fuso 4P10 (Common Rail Diesel)
Engine Type:
Inline 4-cylinder, turbocharged, intercooled, common rail direct injection diesel.
Performance
Displacement:
Approximately 3.0 Liters (2,998 cc)
Horsepower:
Typically around 160-170 HP (varies by application and emissions standard)
Torque:
Approximately 295-300 lb-ft (varies by application)
Fuel System
Fuel Type:
Diesel
Emission System:
BlueTecÂź (SCR - Selective Catalytic Reduction) with Diesel Particulate Filter (DPF).
🔧 Transmission
Standard
Type:
DUONICℱ Automated Manual Transmission (AMT)
Gear Count:
6-speed
Features
Transmission Features:
Offers both automatic and manual shifting modes, efficient power delivery, improved fuel economy compared to traditional automatics.
Fluid Specifications
Transmission Fluid Type:
Refer to manual for specific DUONICℱ fluid (e.g., ATF Type T-IV or equivalent).
📐 Dimensions
Exterior
Wheelbase Options:
Multiple wheelbase options available depending on chassis configuration (e.g., FE84D, FE85D, FG84D).
Weights
Gvwr:
Varies significantly by model, ranging from approximately 11,000 lbs to over 17,000 lbs.
đŸ›Ąïž Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear, with optional ABS.
Stability Control:
Often equipped with Electronic Stability Control (ESC) on newer models.
Passive Features
Airbags:
Driver and passenger airbags.
Cab Construction:
Reinforced CABS with crumple zones for enhanced occupant protection.
💡 Technology Features
Infotainment
Infotainment Options:
Basic AM/FM/CD/MP3 audio systems; optional Bluetooth connectivity may be available.
Driver Assistance
Driver Assistance Features:
ABS, optional ESC, rearview camera integration.
Connectivity
Connectivity Features:
Limited connectivity, primarily focused on diagnostic port (OBD-II) for electronic system access.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 10,000 miles or 12 months, consult manual for specific interval.
Fuel Filter Replacement:
Recommended at intervals specified in the manual, crucial for common rail systems.
Dpf Regeneration:
Manual details procedures for both passive and active Diesel Particulate Filter regeneration.
Fluid Specifications
Engine Oil Specification:
API CJ-4 or CK-4 rated synthetic diesel engine oil, SAE 5W-30 or 10W-30 (verify viscosity based on ambient temperature).
Coolant Specification:
Long-life, ethylene glycol-based coolant (e.g., Asian Blue or equivalent).
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Concerns:
Potential for DPF clogging if regeneration cycles are interrupted, specific common rail injector issues, potential wear on DUONICℱ clutch packs if not maintained.
Diagnostic Tips:
Manual provides detailed troubleshooting for common fault codes related to engine, transmission, and emission systems.
📚 Vehicle History
Brand Heritage
Brand Origin:
Mitsubishi Fuso Truck and Bus Corporation, a division of Daimler Truck AG.
Model Evolution
Series Evolution:
The FE/FG series represents a long lineage of reliable, compact commercial trucks, evolving with new engine technologies and safety features.
Production
Manufacturing Location:
Primarily manufactured in Japan and increasingly in North America (e.g., by Mitsubishi Fuso Truck of America, Inc. - MFTA).
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Mitsubishi Fuso trucks are consistently recognized for their reliability and total cost of ownership in the commercial vehicle sector.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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