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Land Rover

Land Rover D2 Workshop Manual

Land Rover D2 Workshop Manual

$16.99
$16.99
Rea SlutsÄld
Frakt berÀknas i kassan.
Vehicle data plateRef 333120
Brand
Land Rover
Vehicle
Cars
Models covered
D2, Wiring Diagrams
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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đŸ·ïž Basic Information
Identification
Make:
Land Rover
Model:
Discovery Series II
Model Code:
P38A (chassis sharing) / L322 (subsequent generation)
Generation:
Second Generation (L318)
Production Years:
1998-2004
Codes
Engine Codes Primary:
10P (4.0L V8), 16P (4.6L V8)
Engine Codes Diesel:
Td5 (2.5L 5-cylinder turbodiesel - Note: Manual title indicates 'D2', potentially referring to diesel variant coverage)
👋 Introduction
Market Position
Vehicle Positioning:
Premium, rugged, go-anywhere SUV with significant off-road capability and luxury appointments.
Competitive Analysis
Competitors:
Jeep Grand Cherokee, Toyota Land Cruiser, Mercedes-Benz M-Class, BMW X5.
Key Features
Vehicle Key Features:
Integrated body-frame construction, permanent four-wheel drive with center differential lock, optional rear locking differential, Electronic Traction Control (ETC), Hill Descent Control (HDC), optional Active Cornering Enhancement (ACE), air suspension.
Manual Value Proposition
Value:
Provides comprehensive technical repair information typically found in expensive factory shop manuals, accessible via common PC platforms.
📋 Manual Details
Coverage Areas
Primary Coverage:
Land Rover Discovery Series II (all variants)
Secondary Coverage Potential:
General Land Rover V8 and Td5 engine technologies applicable to other models of the era.
Page Count
Estimated Page Count:
Extensive (as indicated by 'COMPLETE Workshop Service / Repair Manual', typically over 1000 pages for factory equivalents).
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul (V8, Td5), fuel injection systems, ignition systems, lubrication, cooling, exhaust, emissions control.
Drivetrain:
Manual and automatic transmissions (ZF 4HP22, R380), transfer case (GFT 222/223), propeller shafts, differentials, axles.
Suspension Steering:
Coil spring and Air Suspension (SLS) systems, shock absorbers, springs, control arms, steering rack, power steering.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), electronic brake force distribution (EBD), brake calipers, master cylinder, fluid systems.
Electrical:
Complete electrical system, battery, charging system, lighting, starter motor, fuses, relays, ECUs (Engine Control Unit, ABS Control Module, etc.).
Bodywork:
Chassis, body panels, doors, windows, interior trim, seals, body maintenance, corrosion protection.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, blower motor, climate control panel, ducting.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, lubrication points, tune-ups.
Diagnostics:
Troubleshooting guides for common and uncommon issues, fault code interpretation (OBD-II where applicable), symptom-based diagnosis.
Repair:
Component removal and installation, rebuild procedures for major sub-assemblies (engine, transmission, differentials), replacement of worn parts.
Wiring Diagrams:
Detailed wiring diagrams for all electrical systems, component location charts, circuit tracing.
Technical Depth
Depth:
Comprehensive, from basic fluid changes to complete engine and transmission rebuilds. Covers factory-level repair procedures and specifications.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text content, facilitating quick information retrieval.
Print Quality
Print Capability:
Printable by the user, allowing for sectional or full manual printing.
Image Quality:
High quality, with 'lots of pictures and diagrams'.
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Equivalent:
N/A (Digital PDF)
⚙ Engine Specifications
Primary Engine
Engine Type Petrol:
Rover V8 (all-alloy OHV, pushrod V8)
Displacement Petrol 40:
3947 cc (4.0 Litre)
Displacement Petrol 46:
4554 cc (4.6 Litre)
Bore Stroke 40:
94.0 mm x 71.0 mm
Bore Stroke 46:
94.0 mm x 82.0 mm
Horsepower 40:
Approx. 182 hp @ 4750 rpm
Torque 40:
Approx. 236 lb-ft @ 3000 rpm
Horsepower 46:
Approx. 217 hp @ 4750 rpm
Torque 46:
Approx. 280 lb-ft @ 3000 rpm
Compression Ratio 40:
8.13:1
Compression Ratio 46:
8.8:1
Fuel System:
Multi-point fuel injection (MPI)
Ignition System:
Distributorless ignition system (DIS)
Diesel Engine
Engine Type Diesel:
2.5L 5-cylinder turbodiesel (Td5)
Displacement Diesel:
2495 cc
Horsepower Diesel:
Approx. 134 hp @ 4200 rpm
Torque Diesel:
Approx. 221 lb-ft @ 1900 rpm
Fuel System Diesel:
Direct injection, electronically controlled (ACE - Active Cylinder Control via ECU)
Turbocharger Diesel:
Variable geometry turbocharger (VGT)
🔧 Transmission
Standard
Transmission Type Petrol:
ZF 4HP22 EH 4-speed automatic with electronic control
Optional
Transmission Type Diesel:
R380 5-speed manual transmission
Transmission Type Diesel Auto:
ZF 4HP22 EH 4-speed automatic transmission (also available on Td5 models)
Features
Transfer Case:
GFT 222/223 permanent four-wheel drive with locking center differential.
Transfer Case Ratios:
High range: 1.213:1, Low range: 3.276:1
📐 Dimensions
Exterior
Length:
Approx. 4709 mm (185.4 in)
Width:
Approx. 1793 mm (70.6 in)
Height:
Approx. 1941 mm (76.4 in) with standard suspension, higher with air suspension at full extension.
Wheelbase:
Approx. 2545 mm (100.2 in)
Weights
Curb Weight Petrol:
Approx. 2050 kg (4519 lbs)
Curb Weight Diesel:
Approx. 2100 kg (4630 lbs)
Gross Vehicle Weight:
Approx. 2740 kg (6041 lbs)
Towing Capacity:
Approx. 3500 kg (7716 lbs) braked trailer.
Ground Clearance:
Variable, approx. 200 mm (7.9 in) to over 220 mm (8.7 in) depending on suspension setting.
đŸ›Ąïž Safety Features
Ratings
Eceu Crash Test Rating:
Information is scarce and not consistently reported for this era of vehicle; Euro NCAP did not test the Discovery Series II extensively.
Active Features
Driver Assistance Hd:
Hill Descent Control (HDC)
Driver Assistance ABS:
Anti-lock Braking System (ABS)
Driver Assistance Etc:
Electronic Traction Control (ETC)
Driver Assistance Ace:
Optional Active Cornering Enhancement (ACE) system for reduced body roll.
Passive Features
Airbags:
Driver and front passenger airbags. Side airbags were optional on later models.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants, three-point belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player with optional premium sound system and amplifier. Often featured steering wheel mounted controls.
Navigation:
Optional factory-fitted GPS navigation system (often CRT screen-based).
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Parking Aids:
Optional rear parking sensors on later models.
Connectivity
Connectivity Features:
Limited by era, primarily focused on diagnostic ports (OBD-II for later models) and basic electronic control units for engine, transmission, and ABS.
🔧 Maintenance
Service Intervals
Oil Change Petrol Recommendation:
Every 6,000 miles or 6 months, whichever comes first. Some sources suggest 7,500 miles or 12 months with high-quality synthetic oil.
Oil Change Diesel Recommendation:
Every 6,000 miles or 6 months, whichever comes first. Td5 engines are sensitive to oil quality.
Transmission Fluid Change Auto:
Recommended every 60,000 miles or 48 months. Filter change is crucial.
Transfer Case Fluid Change:
Recommended every 60,000 miles or 48 months.
Differential Fluid Change:
Recommended every 60,000 miles or 48 months.
Coolant Flush Replacement:
Every 30,000 miles or 24 months. Use of specific OAT coolant is critical for later models and mixed systems.
Spark Plugs Petrol Replacement:
Typically every 30,000 - 60,000 miles depending on type (copper vs. platinum/iridium).
Fluid Specifications
Engine Oil Petrol Spec:
API SJ/SL or ACEA A3/B3, SAE 10W-40 or 5W-40. Check manual for exact grade.
Engine Oil Diesel Spec:
API CG-4 or ACEA B3/B4, SAE 15W-40 or 5W-40. Critical for Td5 lubrication and injector sealing.
Transmission Fluid Auto Spec:
ZF TE-ML 14A or equivalent (e.g., ATF Dexron III/Mercon). Critical for proper operation.
Transfer Case Fluid Spec:
API GL-4 SAE 75W-90 or 80W-90.
Differential Fluid Spec:
API GL-5 SAE 75W-90 or 80W-90. Limited Slip Differential fluid additive may be required for some rear axles.
Coolant Spec:
OAT (Organic Acid Technology) type coolant, typically orange or red. Avoid mixing with older HOAT or IAT coolants.
Known Issues
Engine Petrol Common Problems:
Head gasket failure (especially on earlier 4.6L), timing chain guides wear, oil cooler leaks, thermostat housing leaks, potential piston ring wear.
Engine Diesel Common Problems:
Cylinder head cracking, injector seals failing (oil in loom), turbocharger oil feed pipe leaks, oil pump drive wear, glow plug issues, harmonic balancer failure.
Suspension Common Problems:
Air suspension compressor failure, SLS reservoir leaks, SLS height sensors/lines, ACE hydraulic leaks, proneness to axle bush wear.
Electrical Common Problems:
BCU (Body Control Unit) issues, window regulator failures, central locking problems, Lucas electrics in early models, ABS sensor failures.
Drivetrain Common Problems:
Propshaft U-joint wear, center diff lock actuator issues, gearbox oil leaks, DMF (Dual Mass Flywheel) wear on manual diesels.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Land Rover has a long-standing reputation for producing robust, capable off-road vehicles since the Series I in 1948.
Model Evolution
Predecessor:
Land Rover Discovery Series I (1989-1998).
Development Focus:
The Discovery Series II was an evolution of the Series I, featuring a longer wheelbase, improved chassis rigidity, updated styling, and significantly enhanced electronic systems, particularly the suspension.
Successor:
Land Rover Discovery 3 (LR3) / Discovery 4 (LR4) (2004-2016).
Production
Production Locations:
Solihull, England.
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently recognized for its exceptional off-road capability and versatility, a hallmark of the Land Rover brand.
Tow Rating Recognition:
High towing capacity was a significant selling point, making it popular for caravanning and hauling.
Ratings
Consumer Satisfaction:
Mixed consumer satisfaction due to reliability concerns in some areas, but highly praised for its utility and comfort by owners who maintain them well.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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