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Husqvarna

HUSQVARNA SM 400 Digital Workshop Repair Manual 2004-2005

HUSQVARNA SM 400 Digital Workshop Repair Manual 2004-2005

$17.99
$17.99
Rea SlutsÄld
Frakt berÀknas i kassan.
Vehicle data plateRef 29760
Brand
Husqvarna
Vehicle
Motorcycle
Models covered
Motorcycles, SM 400, SM Models
Years
2004, 2005
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
đŸ·ïž Basic Information
Identification
Make:
Husqvarna
Model:
SM 400
Year:
2004-2005
👋 Introduction
Market Position
Segment:
Supermoto motorcycle
Competitive Analysis
Competitors:
Comparable to other high-performance European supermoto models of the era from brands like KTM, Aprilia, and Ducati.
Key Features
Vehicle Focus:
Agility, performance on both road and light off-road conditions, sporty handling.
Manual Value:
Empowers owners to perform extensive maintenance and repairs, saving significant costs and ensuring longevity.
📋 Manual Details
Coverage Areas
Scope:
Complete workshop and repair coverage
Page Count
Estimated Pages:
N/A (Digital Download - Comprehensive)
Manual Type
Type:
Digital Workshop Repair Manual
Content Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
File Type:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine:
Engine assembly, disassembly, tuning, troubleshooting, lubrication system, cooling system, fuel system, ignition system, exhaust system
Transmission:
Clutch, gearbox, shift mechanism, maintenance, repair
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires
Brakes:
Front and rear brake system, hydraulic components, bleeding procedures, pad replacement, caliper overhaul
Electrical:
Wiring diagrams, lighting system, ignition system, charging system, battery, starter motor, troubleshooting electrical faults
Bodywork:
Fairings, seat, fuel tank, fenders, minor body repairs
Fuel System:
Fuel tank, fuel pump (if applicable), fuel lines, carburetor cleaning and tuning.
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, chain adjustment, valve clearance checks, brake fluid changes
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding guides
Repair:
Step-by-step instructions for all major and minor repairs, component overhaul, reassembly
Rebuild:
Engine rebuild, transmission rebuild, suspension rebuild
Engine Disassembly:
Complete engine strip-down and reassembly with torque specifications and tolerances.
Gearbox Repair:
Detailed instructions for gearbox component inspection, replacement, and reassembly.
Suspension Overhaul:
Fork and shock absorber service, seal replacement, and damping adjustment procedures.
Electrical Troubleshooting:
Comprehensive wiring diagrams and step-by-step fault diagnosis for all electrical systems.
Body Panel Removal:
Instructions for removing and refitting fairings, guards, and other body panels.
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission overhaul, suitable for professional technicians and advanced enthusiasts
Diagnostic Tools:
Covers standard tools and diagnostic techniques applicable to this model; no specialized electronic diagnostic equipment required beyond basic electrical testers.
Torque Specifications:
All critical torque specifications for engine, chassis, and component assembly provided.
📊 Manual Specifications
File Format
Compatibility:
Compatible with Windows (95, 98, 98SE, 2000, NT, ME, XP, VISTA, 7) and all Mac computers
Print Quality
Printability:
Printable for ease of use during repairs
Binding Type
Binding:
N/A (Digital PDF - no physical binding)
Paper Type
Paper Type:
N/A (Digital PDF - no physical paper)
⚙ Engine Specifications
Primary Engine
Type:
Single-cylinder, four-stroke
Displacement:
Approximately 400cc (exact figure may vary slightly based on specific internal configurations and market variations)
Performance
Horsepower:
Estimated 30-35 HP (specific figures depend on tuning and state of tune)
Torque:
Torque figures are typically robust for this displacement, providing strong low-end and mid-range power delivery.
Fuel System
Carburetion:
Likely equipped with a high-performance carburetor (e.g., Keihin or Mikuni, size typically in the 38-41mm range).
Cooling System
Type:
Liquid-cooled
Ignition System
Type:
Electronic ignition (CDI or similar)
Valve Train
Configuration:
SOHC (Single Overhead Camshaft) with 4 valves
Lubrication System
Type:
Wet sump lubrication system.
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Options:
N/A (typically a single transmission option for this model)
Features
Clutch:
Wet multi-plate clutch
Gear Ratios:
Specific gear ratios are detailed within the manual for each gear.
📐 Dimensions
Exterior
Wheelbase:
Varies by specific model year, but typically around 1450-1500 mm
Weights
Dry Weight:
Around 120-130 kg (dry weight, without fluids)
Wet Weight:
Estimated 130-140 kg (including all fluids).
đŸ›Ąïž Safety Features
Ratings
Crash Test:
N/A (Motorcycle safety is assessed differently than automobiles)
Active Features
Braking:
Disc brakes front and rear, often with radial-mount calipers for improved stopping power.
Passive Features
Rider Protection:
Frame and chassis design optimized for rider control and stability.
💡 Technology Features
Infotainment
Features:
N/A (This is a performance motorcycle, not equipped with infotainment systems).
Driver Assistance
Features:
N/A (Standard motorcycle with no electronic rider aids beyond basic lighting and ignition).
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or annually, whichever comes first. Consult manual for exact intervals.
Valve Adjustment:
Recommended every 6,000-10,000 km, depending on usage and engine wear.
Fluid Specifications
Engine Oil:
JASO MA or MA2 compliant, SAE 10W-40 or 15W-50 motorcycle-specific synthetic or semi-synthetic oil.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid (ensure compatibility specified in manual).
Fork Oil:
Specific fork oil viscosity and quantity detailed in the manual (e.g., Showa SS-03 or equivalent).
Gearbox Oil:
Dedicated gear oil specifications will be provided, separate from engine oil.
Known Issues
Carburetor Tuning:
Can be sensitive to altitude and temperature changes; requires proper jetting for optimal performance.
Electrical Connections:
Corrosion or loose connections can lead to intermittent electrical issues.
Suspension Seals:
Worn fork seals can lead to oil leaks, requiring replacement.
Clutch Wear:
Clutch plates may require replacement depending on riding style and mileage.
📚 Vehicle History
Brand Heritage
Origin:
Husqvarna Motorcycles, founded in Sweden in 1903, has a long and storied history in off-road and motorsport.
Model Evolution
Supermoto:
The SM 400 represents Husqvarna's entry and continued development in the supermoto category, blending dirt bike agility with road-going capability.
Production
Manufacturing:
Primarily manufactured in Italy during this period, under ownership structures that evolved over time.
🏆 Awards & Recognition
Recognitions
Motorsport:
Husqvarna has a strong heritage in racing, and models like the SM 400 are built with performance derived from their off-road and supermoto racing experience.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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