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Dodge

2009 Dodge RAM 3500 Truck Diesel Supplement Manual

2009 Dodge RAM 3500 Truck Diesel Supplement Manual

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Vehicle data plateRef 256847
Brand
Dodge
Vehicle
Truck
Models covered
Engines, RAM 3500
Years
2009
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
đŸ·ïž Basic Information
Identification
Make:
Dodge
Model:
RAM 3500
Year:
2009
Model Variant:
Heavy Duty Pickup Truck
Trim Level Applicability:
All trims (relevant to diesel engine models)
Codes
Chassis Code:
DS (for 2009 RAM generation)
👋 Introduction
Market Position
Vehicle Segment:
Heavy-duty pickup truck, designed for commercial, towing, and heavy payload applications.
Competitive Analysis
Key Competitors:
Ford Super Duty (F-250/F-350), Chevrolet Silverado HD (2500HD/3500HD), GMC Sierra HD (2500HD/3500HD).
Key Features
Powertrain Focus:
Supplement focuses specifically on the diesel engine, highlighting its unique operational and maintenance requirements.
Manual Purpose:
To provide owners with the specific information needed to operate and maintain their 2009 Dodge RAM 3500 diesel truck effectively and safely.
📋 Manual Details
Coverage Areas
General Coverage:
Diesel engine systems, operation, maintenance, and basic driver information specific to the 2009 Dodge RAM 3500.
Specific Systems Covered:
Diesel fuel system, engine oil, battery, air filtration, engine compartment layout, instrument cluster, driver controls, driving techniques, customer assistance, cleaning, maintenance schedule, lubricant specifications, refill capacities, part numbers, and accessories.
Page Count
Estimated Page Count:
Not explicitly stated, but typical for a factory supplement manual (likely 50-150 pages).
Manual Type
Type:
Factory Diesel Supplement Manual
Language
Language:
English
Format
Digital Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Powertrain Diesel:
Comprehensive coverage of diesel engine operation, fuel delivery, lubrication, cooling, and exhaust systems.
Electrical Systems:
Information on battery maintenance and related electrical components as they pertain to the diesel engine.
Chassis And Controls:
Details on instrument cluster indicators, driver controls, and basic driving advice relevant to operating a heavy-duty diesel truck.
Procedures Included
Maintenance Procedures:
Guidance on routine checks, fluid level maintenance, filter replacement, and general upkeep specific to the diesel powertrain.
Basic Operation:
Instructions on starting, driving, and shutting down the vehicle with emphasis on diesel engine best practices.
Troubleshooting Basic:
Limited troubleshooting guidance, primarily related to dashboard warning indicators and common operational queries.
Technical Depth
Depth:
Owner-level maintenance and operation; not a full factory service manual for in-depth mechanical repair, but provides essential technical specifications and guidance for diesel owners.
📊 Manual Specifications
File Format
Compatibility:
Requires a PDF reader (e.g., Adobe Acrobat Reader, Foxit Reader).
Searchability:
Likely searchable text, enabling quick information retrieval.
Printability:
Printable, allowing users to create physical copies for workshop use.
Print Quality
Quality:
Digital reproduction of original factory content, aiming for clarity and readability.
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper:
N/A (Digital Product)
⚙ Engine Specifications
Primary Engine
Engine Type:
Turbocharged Diesel
Engine Displacement:
6.7L (Cummins Turbo Diesel ISB)
Performance
Horsepower:
350 hp @ 3,000 RPM (typical for this era Cummins)
Torque:
650 lb-ft @ 1,500 RPM (typical for this era Cummins)
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
High-pressure common rail (HPCR)
Cooling System
Cooling Type:
Liquid-cooled, pressurized system.
Emissions
Emission Controls:
Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF), Selective Catalytic Reduction (SCR) system (depending on specific emissions package).
🔧 Transmission
Standard
Transmission Type Std:
6-speed Manual (G56) or 6-speed Automatic (AS68RC)
Optional
Transmission Type Opt:
6-speed Automatic (AS68RC) was common, replacing the earlier 48RE for heavy duty.
Features
Transmission Features:
Heavy-duty construction, towing modes, exhaust brake integration (often with automatic transmission).
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Crew Cab, Mega Cab
Bed Lengths:
8-foot (standard) and 6.3-foot (optional on Mega Cab)
Weights
Gvwr Range:
10,000 - 11,500 lbs (varies by configuration)
Curb Weight:
Approx. 6,500 - 7,500 lbs (varies significantly by cab and drivetrain)
đŸ›Ąïž Safety Features
Ratings
NHTSA Ratings:
Specific ratings vary by year and configuration; typically focused on frontal and side impact.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control (may vary by drivetrain).
Passive Features
Passive Safety Features:
Front airbags, available side curtain airbags (depending on cab configuration).
💡 Technology Features
Infotainment
Infotainment System:
Base models would feature a standard AM/FM radio with CD player. Higher trims could offer upgraded audio systems, satellite radio (SiriusXM), and navigation.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily focused on basic safety features like ABS and Traction Control. Advanced driver-assistance systems (ADAS) were not common on heavy-duty trucks of this era.
Connectivity
Connectivity Options:
Auxiliary input jack for external audio devices. Bluetooth hands-free calling was an option on some trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles or 6 months for severe service (towing, frequent short trips), or 15,000 miles for normal service, utilizing appropriate diesel-specific oil.
Fuel Filter Replacement:
Recommended every 15,000-30,000 miles, or as indicated by fuel filter restriction sensor.
Air Filter Replacement:
Check regularly, replace when dirty or according to severe service schedule, typically around 15,000-30,000 miles.
Fluid Specifications
Engine Oil Specification:
API CJ-4 or newer, SAE 15W-40 (check manual for ambient temperature variations and specific approvals like Cummins CES 20081).
Coolant Specification:
Chrysler/Dodge HOAT (Hybrid Organic Additive Technology) or OAT (Organic Additive Technology) extended life coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Specification Auto:
ATF+4 (Automatic Transmission Fluid Type 9)
Transmission Fluid Specification Manual:
Refer to manual for specific gear oil specification (e.g., SAE 75W-90 synthetic GL-4/GL-5).
Known Issues
Common Diesel Issues:
DPF regeneration issues (clogging), EGR system issues, potential for injector or turbo problems if maintenance is neglected, glow plug reliability.
Common Truck Issues:
U-joint wear, ball joint wear, suspension components, potential for rust on older models.
Refill Capacities
Engine Oil Capacity:
12 quarts (11.4 Liters) with filter (6.7L Cummins).
Coolant Capacity:
Approx. 21.7 quarts (20.5 Liters) (with standard cooling system).
Fuel Tank Capacity:
34 gallons (standard) or optional larger tanks.
Part Numbers
Oil Filter Example:
Mopar: 68048153AA, Fleetguard: LF16035, Wix: 57712XP (Note: Always verify part numbers for specific applications).
Air Filter Example:
Mopar: 68033260AA, Fleetguard: AF1863, Wix: 42522 (Note: Always verify part numbers for specific applications).
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long-standing reputation for building robust and capable trucks, particularly in the heavy-duty segment with the RAM nameplate.
Model Evolution
Fourth Generation Ram:
The 2009 model falls into the fourth generation of the Dodge RAM (2009-2010), which introduced significant styling and mechanical updates, including the widespread adoption of the 6.7L Cummins diesel.
Production
Manufacturing Location:
Saltillo Truck Assembly Plant, Saltillo, Coahuila, Mexico; Warren Truck Assembly Plant, Warren, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Truck Of The Year Nominations:
The Dodge RAM line often received accolades and positive reviews from automotive journalists for its performance, towing capability, and interior refinement, though specific awards for the 2009 diesel variant should be researched individually.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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