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Chevy

CHEVY AVEO 2007-2010 Factory Repair Service Workshop Manual

CHEVY AVEO 2007-2010 Factory Repair Service Workshop Manual

$16.99
$16.99
Rea SlutsÄld
Frakt berÀknas i kassan.
Vehicle data plateRef 421000
Brand
Chevy
Vehicle
Cars
Models covered
AVEO, Chevrolet
Years
2007, 2008, 2009, 2010
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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  • Not sure it covers your model year? Ask us before you buy
đŸ·ïž Basic Information
Identification
Make:
Chevrolet
Model:
Aveo
Model Years:
2007, 2008, 2009, 2010
Market Focus:
US/Canada Models
Codes
Platform Code:
T200 (for first generation Aveo)
👋 Introduction
Market Position
Segment:
Subcompact car, known for affordability and fuel efficiency.
Competitive Analysis
Competitors:
Competed against vehicles such as the Honda Fit, Toyota Yaris, Ford Fiesta, Hyundai Accent, and Nissan Versa in its segment.
Key Features
Manual Value Proposition:
Provides comprehensive, factory-accurate information essential for maintaining, diagnosing, and repairing the Chevrolet Aveo from 2007-2010, empowering owners and independent mechanics alike.
Vehicle Appeal:
Affordable entry-level transportation, popular among first-time car buyers, students, and those prioritizing fuel economy.
📋 Manual Details
Coverage Areas
Region:
North America (USA and Canada)
Page Count
Estimated Page Count:
Extensive (typical factory manuals for this era can range from 1000-3000+ pages across all sections, including electrical)
Manual Type
Type:
Factory Official Service and Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (all variants), Fuel Systems, Ignition, Cooling, Lubrication, Emission Control, Starter, Charging System, Clutch, Manual Transmission, Automatic Transmission (with detailed diagnostics and repair procedures for both)
Chassis:
Suspension (front and rear), Axles, Steering System (hydraulic power steering), Brake System (ABS, standard braking components), Wheels and Tires
Body And Electrical:
Body (construction, panel replacement, glass), Body Electrical Systems, Restraint System (Airbags, Seatbelts), HVAC (Air Conditioning, Heating, Ventilation), Lighting, Instrumentation, Power Accessories
Diagnostics:
Comprehensive diagnostic procedures, fault code interpretation, troubleshooting flowcharts, wiring diagrams for all circuits
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, inspection routines
Repair And Rebuild:
Detailed step-by-step instructions for disassembly, repair, and reassembly of all major components and systems, including engine internal components, transmissions, suspension assemblies, brake calipers, and steering racks
Diagnostics And Troubleshooting:
On-board diagnostics (OBD-II) information, symptom-based troubleshooting guides, electrical system diagnosis using wiring diagrams and multimeter testing
Technical Data And Specifications:
Torque specifications, clearances, component tolerances, electrical specifications, fluid capacities and types, diagnostic parameters
Technical Depth
Depth:
Factory-level; covers everything from basic fluid checks and filter changes to complex engine and transmission rebuilds, intricate electrical system diagnostics, and body panel repair.
📊 Manual Specifications
File Format
Compatibility:
Windows (95/98/ME/XP/Vista/7/8/8.1/10), Linux, MAC, iOS, Android (viewable on any device with a PDF reader)
Print Quality
Scan Quality:
High resolution, ensuring clarity of text and illustrations for easy reading and reference.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Searchability
Text Search:
Searchable text allows for quick location of specific topics, procedures, or part numbers.
⚙ Engine Specifications
Primary Engine
Engine Code:
LXT (1.6L DOHC I4) and potentially Z16SE variants depending on specific market configuration.
Displacement:
1598 cc (1.6 Liters)
Configuration:
Inline 4-cylinder, DOHC (Dual Overhead Camshaft), 16 valves
Performance
Horsepower:
Approximately 106 hp @ 6000 rpm (varies slightly by market and specific tuning)
Torque:
Approximately 111 lb-ft @ 3200 rpm (varies slightly by market and specific tuning)
Fuel System
Induction:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
GM DEX-COOLÂź 50/50 Antifreeze/Coolant (or equivalent Orange silicate-free long-life coolant)
Lubrication
Oil Type:
SAE 5W-30 API SM or higher
Emission Control
Catalytic Converter:
Equipped with a three-way catalytic converter.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (4T40-E / 4T45-E family)
Transmission Fluid Manual
Fluid Type:
Manual: GL-4 SAE 75W-90 (or manufacturer specified); Automatic: DEXRONÂź-VI Automatic Transmission Fluid (ATF)
📐 Dimensions
Exterior
Length:
Approx. 161.1 inches (4092 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 59.8 inches (1519 mm)
Weights
Curb Weight:
Approx. 2300-2400 lbs (1043-1089 kg), depending on transmission and trim
Gross Vehicle Weight Rating:
Approx. 3400 lbs (1542 kg)
đŸ›Ąïž Safety Features
Ratings
NHTSA Front Crash Test:
Likely received 4 out of 5 stars for frontal crash protection (for driver and front passenger) based on similar GM vehicles of the era, though official specific ratings for all years may vary.
IIHS Crash Test:
Varied by year and testing protocol; generally received 'Acceptable' or 'Good' ratings in frontal impact tests depending on the specific evaluation criteria and model year.
Active Features
ABS:
Available Anti-lock Braking System (ABS) on some trims.
Passive Features
Airbags:
Standard front airbags (driver and passenger); optional side-impact airbags on some models.
Seatbelts:
Three-point seatbelts for all occupants, with pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Typically offered with a factory AM/FM/CD stereo system; higher trims may include MP3 playback capabilities and auxiliary input jacks.
Connectivity:
Limited by modern standards; features like Bluetooth or USB connectivity were not common on base models during this period.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Comfort Features
Air Conditioning:
Standard on most trims, manual climate control. Features detailed diagnosis and repair for the AC system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km); replace as needed or typically every 30,000 miles (48,000 km).
Spark Plug Replacement:
Typically around 60,000 miles (96,000 km) for standard plugs, or 100,000 miles (160,000 km) for iridium-tipped plugs (if equipped).
Transmission Fluid Change:
Manual: Inspect regularly, change if contaminated. Automatic: Typically every 50,000-100,000 miles (80,000-160,000 km) depending on driving conditions; consult manual for specifics.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (consult manual for exact specification).
Power Steering Fluid:
GM Power Steering Fluid or equivalent Dexron ATF (consult manual for exact specification).
Known Issues
Engine Oil Consumption:
Some reports of higher-than-average oil consumption on certain engines, especially with higher mileage.
Transmission Performance:
Occasional reports of automatic transmission shifting issues or wear.
Suspension Components:
Wear in suspension bushings, ball joints, and tie rod ends can occur with age and mileage.
Cooling System:
Potential for coolant leaks from hoses or radiator over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chevrolet, a division of General Motors (GM).
Model Evolution
Generation:
This manual covers the first generation of the Chevrolet Aveo (T200 platform), which was based on a Daewoo design (Daewoo Kalos).
Production
Manufacturing Location:
Primarily manufactured in South Korea (Bupyeong-gu, Incheon) by GM Daewoo (later GM Korea).
Global Context:
The Aveo was a globally sold vehicle, known by various names in different markets (e.g., Holden Barina in Australia).
🏆 Awards & Recognition
Recognitions
Fuel Economy Ratings:
Generally received good EPA estimated fuel economy ratings for its class, making it an attractive option for budget-conscious buyers.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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