Subaru

2004 Subaru Impreza WRX STI Factory Service Repair Manual

2004 Subaru Impreza WRX STI Factory Service Repair Manual

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Vehicle data plateRef 319134
Brand
Subaru
Vehicle
Home and Garden
Models covered
Guns Firearms Weapons, Impreza, Sporting Goods, STI, WRX
Years
2004
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

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  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
đŸ·ïž Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Year:
2004
Codes
Chassis Code:
GDB-F
👋 Introduction
Market Position
Vehicle Segment:
Performance compact sedan/wagon
Target Audience:
Enthusiast drivers, rally racing fans, DIY mechanics
Competitive Analysis
Competitors:
Mitsubishi Lancer Evolution, Ford Focus RS, Volkswagen Golf GTI/R32
Key Features
Performance Attributes:
Symmetrical All-Wheel Drive, turbocharged Boxer engine, performance suspension tuning
Manual Benefit:
Enables owners and technicians to perform all necessary maintenance, diagnostics, and repairs accurately and efficiently.
📋 Manual Details
Coverage Areas
Primary Coverage:
All repair and service procedures
Secondary Coverage:
Diagnostic procedures, electrical system troubleshooting, mechanical repairs
Page Count
Estimated Page Count:
Estimated 2000+ pages (typical for full factory service manuals of this era)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF/ZIP
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, overhaul (EJ257 engine)
Engine Management:
Fuel injection, ignition system, emissions control, ECU diagnostics
Drivetrain Transmission:
Manual transmission (TY856WL3CA), clutch system, propeller shaft, differentials (front, center, rear)
Chassis Suspension:
Front and rear suspension systems, steering system, alignment specifications
Chassis Brakes:
Brake system components (Brembo front calipers), hydraulic lines, ABS operation
Body Exterior:
Body panel removal/installation, glass, seals, bumpers, trim
Body Interior:
Interior trim, seats, dashboard, HVAC system components
Electrical System:
Complete wiring diagrams, component locations, diagnostic procedures, lighting, power accessories
Cooling System:
Radiator, cooling fan, water pump, thermostat, coolant specifications
Lubrication System:
Oil pump, oil filter, oil pressure, lubrication specifications
Exhaust System:
Catalytic converter, mufflers, exhaust manifold
Fuel System:
Fuel pump, fuel injectors, fuel lines, fuel filter, fuel tank
Air Intake System:
Air filter, intercooler, turbocharger (TD04L-13T)
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, fluid checks
Troubleshooting Procedures:
Diagnosis of common faults, fault code interpretation, wiring schematic analysis
Repair Procedures:
Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper service
Diagnostic Procedures:
OBD-II diagnostics, sensor testing, actuator testing
Installation Procedures:
Component replacement, accessory installation (e.g., audio systems)
Technical Depth
Depth Level:
Comprehensive factory-level detail suitable for professional technicians and experienced DIY enthusiasts
Diagnostic Tools:
Information on necessary diagnostic tools and equipment
Torque Specifications:
Detailed torque values for all fasteners
Clearances Tolerances:
Specifications for engine component clearances and other critical tolerances
📊 Manual Specifications
File Format
Compatibility:
WIN/MAC/LINUX
Opening Requirements:
Requires unzipper software (e.g., WinRAR)
Print Quality
Printability:
PDF format is generally printable, quality depends on original source and printer capabilities
Binding Type
Binding Type:
Digital (Instant Download)
Paper Type
Paper Type:
N/A (Digital Format)
⚙ Engine Specifications
Primary Engine
Engine Code:
EJ257
Engine Type:
2.5L DOHC 16-valve turbocharged flat-four Boxer engine
Performance
Horsepower:
280 PS (276 hp) @ 6000 rpm (JDM spec, US spec slightly lower)
Torque:
392 Nm (289 lb-ft) @ 4000 rpm (JDM spec, US spec slightly lower)
Fuel System
Fuel Delivery:
Sequential electronic fuel injection (SEFI)
Forced Induction:
Mitsuibishi TD04L-13T turbocharger with intercooler
Ignition System
Spark Plugs:
NGK PFR7B (iridium type)
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Transmission Model:
TY856WL3CA
Features
Drivetrain:
Symmetrical All-Wheel Drive (SAWD) with Driver Controlled Center Differential (DCCD)
Differential Type:
Helical LSD front, DCCD center, Viscous LSD rear
📐 Dimensions
Exterior
Length:
4,415 mm (173.8 in)
Width:
1,770 mm (69.7 in)
Height:
1,410 mm (55.5 in)
Weights
Curb Weight:
Approx. 1,505 kg (3,318 lbs)
đŸ›Ąïž Safety Features
Ratings
NHTSA Front Crash Rating:
4/5 stars (for sedan body style, specific STI may vary)
Active Features
Active Safety:
ABS, EBD, Symmetrical AWD, Driver Controlled Center Differential
Passive Features
Passive Safety:
Front airbags, side airbags, front seatbelt pretensioners, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory radio/CD player, potentially with premium speaker option
Driver Assistance
Driver Assistance Features:
Limited by modern standards; focus on AWD and mechanical grip
Connectivity
Connectivity Features:
Basic; typically CD player and optional cassette
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first, using high-quality synthetic oil
Timing Belt Replacement:
Not applicable (Uses a timing chain)
Fluid Specifications
Engine Oil Spec:
SAE 5W-30, API SG/SH/SJ/SL, ACEA A2/A3 or equivalent (refer to manual for specific Subaru recommendations, often synthetic)
Transmission Fluid Spec:
API GL-4 SAE 75W-90 (manual transmission, check manual for specific Subaru fluid PN)
Differential Fluid Spec:
API GL-5 SAE 75W-90 (front and rear), API GL-5 SAE 75W-90 (center differential, check manual)
Coolant Spec:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant
Known Issues
Engine Common Issues:
Piston ring land failure (ringland failure), head gasket issues (less common than earlier generations), turbocharger wear
Drivetrain Common Issues:
Clutch wear, transmission synchro issues (especially 2nd and 3rd gears), DCCD actuator failure
Suspension Common Issues:
Worn control arm bushings, strut mounts
📚 Vehicle History
Brand Heritage
Subaru Rally Heritage:
Strong ties to World Rally Championship (WRC) success with Colin McRae and Richard Burns
Model Evolution
Generation:
Second generation (GDB) facelift model
Production
Production Years:
2000-2007 (This generation)
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
Often praised by automotive publications for its performance and rally-bred capabilities. Specific awards for the 2004 model may include performance car of the year accolades.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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