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Dodge

2004 Dodge Ram Service & Repair Manual

2004 Dodge Ram Service & Repair Manual

$16.99
$16.99
Rea SlutsÄld
Frakt berÀknas i kassan.
Vehicle data plateRef 395267
Brand
Dodge
Vehicle
Tractors
Models covered
Agriculture, Ram, Wards
Years
2004
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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đŸ·ïž Basic Information
Identification
Make:
Dodge
Model:
Ram
Year:
2004
Generation
Generation Designation:
Third Generation (DR/DH/DHK)
Generation Start Year:
2002
Generation End Year:
2008
Codes
Platform Code:
DR/DH/DHK
👋 Introduction
Market Position
Vehicle Segment:
Full-size Pickup Truck
Target Audience:
Consumers and professionals seeking to maintain, diagnose, and repair their 2004 Dodge Ram.
Competitive Analysis
Key Competitors:
Ford F-Series, Chevrolet Silverado, GMC Sierra.
Key Features
Vehicle Updates 2004:
Continued refinement of the third-generation platform; the 5.9L ISB Diesel recognized on Wards 10 Best Engines list.
Design Evolution:
Distinctive separate-fender design, large grille, and robust styling maintained from the 2002 redesign.
Diy Benefits
Benefit 1:
Avoidance of household chores.
Benefit 2:
Opportunity to acquire specialized tools.
Benefit 3:
Cost savings through self-repair.
📋 Manual Details
Coverage Areas
All Models:
2004 Dodge Ram (all series and trims)
Page Count
Estimated Page Count:
Varies by specific edition, typically 1500-2500 pages for comprehensive factory service manuals.
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
All gasoline and diesel engines, including diagnosis, overhaul, and component testing.
Transmission:
Automatic and manual transmissions, transfer cases, including overhaul and service procedures.
Drivetrain:
Front and rear axle assemblies, driveshafts, CV joints, differentials, and wheel bearings.
Suspension:
Independent front suspension (IFS) for 1500 series, solid front axles for 2500/3500 series, rear suspension, shock absorbers, springs, steering components.
Brakes:
Front and rear brake systems (disc and drum), ABS, parking brake, hydraulic system.
Steering:
Power steering system, steering gear, column, and linkage.
Electrical:
Complete electrical system diagnosis, wiring diagrams, battery, alternator, starter, lighting, ignition system, sensors, control modules.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Body:
Body panels, doors, glass, interior trim, bumpers, and related hardware.
Frame:
Frame construction, repair, and alignment.
Exhaust:
Exhaust system components, catalytic converter, mufflers.
Fuel:
Fuel tank, fuel pump, fuel injectors, fuel filter, evaporative emission control (EVAP).
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, lubrication, tire rotation.
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides, error code interpretations.
Repair:
Component removal, installation, adjustment, and repair for all major systems.
Overhaul:
Complete engine and transmission rebuild procedures.
Installation:
Installation procedures for various components and accessories.
Specifications:
Detailed torque specifications, clearances, and measurements for all components.
Wiring Diagrams:
Comprehensive electrical system wiring diagrams with component locations.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Print Quality:
High-resolution, suitable for professional printing.
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙ Engine Specifications
Primary Engine
Engine Options:
4.7L Magnum V8, 5.7L HEMI V8, 5.9L Cummins ISB Turbo Diesel (I6).
Performance
4.7L Magnum V8 Horsepower:
Approximately 235 hp @ 4500 rpm
4.7L Magnum V8 Torque:
Approximately 300 lb-ft @ 3200 rpm
5.7L Hemi V8 Horsepower:
Approximately 345 hp @ 5000 rpm
5.7L Hemi V8 Torque:
Approximately 375 lb-ft @ 4000 rpm
5.9L Cummins Isb Horsepower:
Approximately 305 hp @ 2900 rpm (High Output)
5.9L Cummins Isb Torque:
Approximately 555 lb-ft @ 1400 rpm (High Output)
Fuel System
Fuel Delivery Gasoline:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Delivery Diesel:
Common Rail Fuel Injection (CRFI)
🔧 Transmission
Standard
Standard Transmission Gasoline:
4-speed automatic (45RFE/48RE)
Standard Transmission Diesel:
48RE 4-speed automatic
Optional
Optional Transmission Gasoline:
5-speed manual (NV4500 - typically for diesel, some V8s)
Optional Transmission Diesel:
6-speed manual (G56)
Features
Transfer Case 4Wd:
Part-time (NV244, NV271) or Full-time (NV273) Command-Trac/New Process
📐 Dimensions
Exterior
Wheelbase 1500 Std Cab:
131.1 inches
Wheelbase 1500 Crew Cab:
140.5 inches
Wheelbase 2500/3500:
131.1 inches (Standard Box), 154.7 inches (Long Box), 160.5 inches (Mega Cab)
Weights
Curb Weight 1500:
Approx. 5,000 - 6,000 lbs
Gvwr 2500Hd:
8,510 - 9,500 lbs
Gvwr 3500:
9,750 - 11,500 lbs
đŸ›Ąïž Safety Features
Ratings
NHTSA Rollover Rating 2Wd:
4 out of 5 stars
NHTSA Rollover Rating 4Wd:
4 out of 5 stars
IIHS Frontal Offset Rating:
Good
Active Features
ABS:
Standard on all models
Traction Control:
Available
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point front seat belts with pretensioners.
💡 Technology Features
Infotainment
Infotainment Options:
Optional CD player, AM/FM stereo, and premium sound systems. Cassette player also available.
Driver Assistance
Cruise Control:
Standard on most trims.
Trailer Tow Package:
Optional, includes heavy-duty cooling, trailer brake controller provisions, and towing mirrors.
Connectivity
Auxiliary Inputs:
Limited; primarily analog audio inputs on higher-end systems.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Every 3,000-7,500 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for specifics).
Oil Change Interval Diesel:
Every 7,500-15,000 miles or 6-12 months (synthetic diesel oil recommended).
Transmission Fluid Change Interval:
Every 30,000-60,000 miles for automatic transmissions, depending on usage.
Coolant Flush Interval:
Every 30,000-50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil 4.7L V8:
SAE 5W-30 (API certified)
Engine Oil 5.7L Hemi:
SAE 5W-20 (API certified)
Engine Oil 5.9L Cummins:
CJ-4/CK-4 rated 15W-40 or 5W-40 synthetic diesel oil
Transmission Fluid 45Rfe/48Re:
ATF+4 (Mopar)
Transfer Case Fluid:
Mopar NV244/NV271/NV273 Transfer Case Lubricant or equivalent.
Coolant Type:
Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Extended Life (Orange).
Known Issues
Common Issue 4.7L V8:
Cylinder head gasket leaks, valve spring issues, oil sludge buildup if maintenance is neglected.
Common Issue 5.7L Hemi:
Exhaust manifold cracks, lifter noise (camshaft wear), potential for valve spring issues.
Common Issue 5.9L Cummins:
VP44 injection pump failures (earlier models, less common on '04), injector issues, potential for cracked exhaust manifolds.
Common Issue General:
Death wobble (steering/suspension vibration), brake component wear, rust on body panels, fuel pump failures (especially on diesel).
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long and established history in the pickup truck market, dating back to the Dodge Power Wagon.
Model Evolution
Ram Nameplate:
The Ram nameplate was introduced in 1981, evolving into a distinct brand from Dodge in 2010.
Third Gen Redesign:
The 2002 redesign marked a significant departure with a new frame, suspension, powertrain options, and styling.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan, USA (depending on specific configurations).
🏆 Awards & Recognition
Recognitions
Wards 10 Best Engines:
5.9L Cummins ISB Turbo Diesel recognized in 2004.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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