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Daewoo

Daewoo Korando 1999 2000 2001 2002 Workshop Service Manual

Daewoo Korando 1999 2000 2001 2002 Workshop Service Manual

$16.99
$16.99
Rea SlutsÄld
Frakt berÀknas i kassan.
Vehicle data plateRef 69604
Brand
Daewoo
Vehicle
Cars
Models covered
Korando
Years
1999, 2000, 2001, 2002
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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đŸ·ïž Basic Information
Identification
Make:
Daewoo
Model:
Korando
Model Generation:
First Generation (PJ Series)
Product Name:
Daewoo Korando 1999 2000 2001 2002 Workshop Service Manual PDF Download
Codes
Chassis Codes:
PJ1
👋 Introduction
Market Position
Segment:
Compact SUV / Off-Road Vehicle
Competitive Analysis
Competitors:
Jeep Cherokee (XJ), Mitsubishi Pajero Sport, Toyota Land Cruiser Prado, Ford Explorer.
Key Features
Body Styles:
2-door (soft-top and hard-top), 4-door (wagon).
Drivetrain Options:
Part-time 4WD (4x4) with selectable high/low range.
Body On Frame:
Yes, built on a robust body-on-frame chassis, suitable for off-road use.
Target Audience:
Enthusiasts seeking rugged capability, off-road adventurers, and utility-focused drivers.
📋 Manual Details
Coverage Areas
Applicable Years:
1999, 2000, 2001, 2002
Page Count
Total Pages:
1400
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, piston, rings, connecting rods, crankshaft, camshaft, valve train, cylinder head, block, timing system, lubrication system, cooling system.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (ECU, sensors, actuators), emission control system, engine control module (ECM) diagnosis and troubleshooting.
Transmission:
Manual and Automatic Transmission: overhaul, diagnosis, removal, installation, gear ratios, clutch service (manual), torque converter service (automatic).
Drivetrain:
Four-wheel drive (4WD) system, transfer case, front and rear differentials, driveshafts, CV joints, wheel bearings.
Suspension:
Front suspension (independent), rear suspension (solid axle), shock absorbers, springs, control arms, stabilizer bars, wheel alignment specifications.
Steering:
Power steering system, steering gear, steering column, tie rod ends, diagnosis and repair.
Brakes:
Hydraulic brake system, front disc brakes, rear drum brakes (or disc depending on trim), ABS system (if equipped), brake lines, master cylinder, calipers, wheel cylinders, parking brake.
Electrical System:
Battery, starter, alternator, wiring diagrams, fuses, relays, lighting system (headlights, taillights, interior lights), horn, wipers, washer system.
Body And Chassis:
Body panel removal and installation, doors, hood, tailgate, bumpers, interior trim, glass, chassis components.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis, repair, refrigerant handling.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake inspections, belt and hose checks, tire rotation.
Troubleshooting:
Diagnostic procedures for various systems, fault code interpretation (OBD-II if applicable), symptom-based troubleshooting guides.
Repair:
Step-by-step repair procedures for all major vehicle components and systems, including removal, disassembly, assembly, and installation.
Adjustment:
Detailed procedures for adjustments of various components, such as clutch pedal, parking brake, idle speed, and wheel alignment.
Installation:
Procedures for installing new or reconditioned parts and components.
Diagnostics:
Diagnostic charts, testing procedures, voltage/resistance values for electrical components.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance and adjustments to complete engine rebuilds, transmission overhauls, and electrical system diagnostics. Includes detailed specifications, torque values, and procedures suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Readability:
High clarity, suitable for zooming and detailed viewing on screen.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirement
Required Software:
Adobe Reader
Compatibility
Operating Systems:
Windows, macOS, Linux
Completeness
Completeness Status:
100% Complete and Intact
⚙ Engine Specifications
Primary Engine
Engine Code:
C20SEL (Gasoline, 2.0L)
Engine Type:
Inline 4-cylinder, DOHC, naturally aspirated gasoline engine.
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.2:1
Horsepower:
130 PS (96 kW) @ 5600 rpm
Torque:
18.5 kg·m (181 Nm; 134 lb·ft) @ 3400 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Performance
Emission Control:
Catalytic Converter, EGR (Exhaust Gas Recirculation).
Cooling System
Coolant Type:
Ethylene Glycol based coolant (typically 50/50 mix with water)
Lubrication System
Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended (refer to manual for specific ambient temperature ranges).
Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter change.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (e.g., Dong-A T5)
Optional
Type:
4-speed Automatic Transmission (e.g., GM 4L30-E)
Features
Transfer Case:
Part-time 2-speed transfer case with 2H, 4H, N, 4L modes.
Fluid Specifications
Manual Transmission Fluid:
GL-4 (e.g., SAE 75W-90)
Automatic Transmission Fluid:
Dexron III or equivalent
📐 Dimensions
Exterior
Length:
Approx. 4030 mm (2-door) / 4480 mm (4-door)
Width:
Approx. 1770 mm
Height:
Approx. 1690 mm (hardtop) / 1670 mm (soft-top)
Weights
Curb Weight:
Approx. 1600 - 1800 kg (depending on configuration)
Towing
Towing Capacity:
Typically around 1500 kg (braked trailer, refer to specific market specifications).
đŸ›Ąïž Safety Features
Ratings
Crash Testing:
Limited public crash test data available for this specific generation and market.
Active Features
ABS:
Optional on some models.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or market dependent.
Seatbelts:
3-point seatbelts with pretensioners (front).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player, depending on trim level. Analog controls.
Driver Assistance
ABS:
Available as an option on select models.
Connectivity
Connectivity Features:
None standard (e.g., no Bluetooth, USB, or integrated navigation).
Instrument Panel
Instrumentation:
Analog gauges for speedometer, tachometer, fuel level, engine temperature. Warning lights for various systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 km (4,600 miles) or 6 months, whichever comes first. (Refer to manual for specific details).
Transmission Fluid Change:
Manual: Every 45,000 km (28,000 miles). Automatic: Every 60,000 km (37,000 miles). (Refer to manual for specific details).
Coolant Change:
Every 45,000 km (28,000 miles) or 3 years.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II/III or equivalent.
Known Issues
Rust Corrosion:
Common on older body-on-frame vehicles, particularly in areas exposed to salt and moisture. Body mounts, frame rails, and wheel wells are critical inspection points.
4Wd System:
Potential for wear in the transfer case and front drive components if not properly maintained or used excessively in high-speed 4WD (if applicable to specific models).
Suspension Bushings:
Wear in control arm bushings, ball joints, and tie rod ends can lead to steering looseness and tire wear.
Engine Performance:
Older vehicles may experience gradual power loss, rough idle, or increased emissions due to wear in ignition components, fuel injectors, or exhaust systems.
Electrical Connectors:
Corrosion or loose connections in wiring harnesses, particularly in the engine bay and under the vehicle, can cause intermittent electrical issues.
Torque Specs
Engine Cylinder Head:
Refer to specific torque sequence and values in the manual (critical for preventing head gasket failure).
Wheel Lug Nuts:
Typically 90-110 Nm (65-80 lb-ft).
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korea (Daewoo Motor Company).
Model Evolution
Origins:
Based on the SsangYong Korando (originally derived from the Jeep CJ-7 platform).
Production
Production Period:
1999-2002 (under Daewoo branding).
Manufacturing Location:
South Korea.
🏆 Awards & Recognition
Recognitions
Off Road Capability Acclaim:
Generally recognized for its robust body-on-frame construction and respectable off-road prowess for its class and era.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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