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Volvo

2007 Volvo S40 Service & Repair Manual Software

2007 Volvo S40 Service & Repair Manual Software

$17.99
$17.99
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Vehicle data plateRef 332604
Brand
Volvo
Vehicle
Tractors
Models covered
Agriculture, Misc, S40
Years
2007
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Volvo
Model:
S40
Year:
2007
Generation
Generation Designation:
Second Generation (P1 Platform)
Codes
Chassis Code:
MS
👋 Introduction
Market Position
Segment:
Compact Premium Sedan
Usp:
Scandinavian design, safety innovation, comfortable ride
Competitive Analysis
Competitors:
BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Acura TSX, Lexus IS
Key Features
Design Philosophy:
Minimalist Scandinavian design, emphasis on driver and passenger comfort and safety
Safety Focus:
Strong emphasis on Volvo's renowned safety engineering and features
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical Systems, Electrical Systems, Bodywork, Diagnosis
Diagnostic Coverage:
OBD-II troubleshooting, specific fault code diagnosis
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Digital Software (likely PDF or proprietary application)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel injection system
Engine Management:
Ignition system, emissions control system, engine control module (ECM) operation and diagnostics
Transmission Manual:
Clutch, gearbox overhaul, shift mechanism, drive axles
Transmission Automatic:
Automatic transmission operation, fluid changes, torque converter, valve body
Brakes:
Brake system components, hydraulic circuits, ABS system, parking brake
Suspension:
Front and rear suspension components, shock absorbers, springs, steering system
Steering:
Power steering system, steering column, linkages
Electrical Exterior:
Lighting system (headlights, taillights, signals), wipers and washers, power windows and locks
Electrical Interior:
Instrument cluster, climate control system, audio system, interior lighting, safety systems (airbags, seatbelts)
Body And Trim:
Body panels, doors, bumpers, interior trim, glass replacement
HVAC:
Air conditioning system, heater core, ventilation system
Procedures Included
Maintenance Scheduled:
Oil change, filter replacement, spark plug replacement, fluid checks and changes
Repair Engine:
Engine rebuild procedures, head gasket replacement, timing belt/chain service
Repair Transmission:
Transmission removal and installation, clutch replacement, automatic transmission servicing
Repair Brakes:
Brake pad and rotor replacement, caliper service, brake bleeding
Repair Suspension Steering:
Shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump service
Repair Electrical:
Wiring diagrams, component testing, module replacement and programming
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides
Body Repair:
Panel alignment, door repair, glass replacement procedures
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to major component overhaul and diagnostics
Diagnostic Tools Required:
Includes information on necessary diagnostic tools and software (e.g., VIDA)
📊 Manual Specifications
File Format
Digital Format:
Software, likely searchable and hyperlinked for ease of navigation
Print Quality
Print Quality Digital:
High-resolution for clear diagrams and text reproduction
Binding Type
Binding Digital:
N/A (Digital)
Paper Type
Paper Type Digital:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline:
B5244S4 (2.4L 5-cylinder Naturally Aspirated), B5244S6 (2.4L 5-cylinder Naturally Aspirated), B5244T5 (2.5L 5-cylinder Turbocharged)
Engine Displacement Na:
2.4 Liters
Engine Displacement Turbo:
2.5 Liters
Performance
Horsepower Na:
168 hp @ 6000 rpm (B5244S4/S6)
Torque Na:
170 lb-ft @ 4500 rpm (B5244S4/S6)
Horsepower Turbo:
218 hp @ 5000 rpm (B5244T5)
Torque Turbo:
236 lb-ft @ 1500 rpm (B5244T5, with Overboost: 243 lb-ft)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane recommended for turbocharged models)
Engine Layout
Configuration:
Inline 5-cylinder
Engine Management
ECU Type:
Bosch Motronic ME9.0 (or similar)
🔧 Transmission
Standard
Type Na:
5-speed Manual Transmission (M56/M58)
Optional
Type Auto:
5-speed Geartronic™ Automatic Transmission (AW55-50SN/AW55-51SN)
Features
AWD Option:
Available on some turbocharged models (e.g., T5) with Haldex All-Wheel Drive system
Fluid Spec
Automatic Transmission Fluid:
Volvo Approved AW-1 (JWS 3309)
Manual Transmission Fluid:
Volvo Approved 87308 (or equivalent GL-4 SAE 75W-90)
📐 Dimensions
Exterior
Length:
178.0 inches (4521 mm)
Width:
70.3 inches (1786 mm)
Height:
57.0 inches (1448 mm)
Wheelbase:
103.9 inches (2639 mm)
Weights
Curb Weight Est:
3200-3400 lbs (1450-1540 kg)
Cargo
Trunk Volume Est:
12.6 cubic feet (357 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
NHTSA Side Impact:
5-Star (Front and Rear Passengers)
IIHS Top Safety Pick:
Yes (for models with optional side airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esc:
Standard Electronic Stability Control (ESC)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Front airbags, Side airbags (optional/standard depending on trim), Curtain airbags
Whiplash Protection:
WHIPS (Whiplash Protection System) - front seats
Seatbelts:
Pretensioning seatbelts with load limiters
💡 Technology Features
Infotainment
Audio System:
Premium sound systems available (e.g., Dynaudio), CD player, MP3 compatibility
Navigation:
Optional satellite navigation system
Driver Assistance
Cruise Control:
Standard cruise control
Parking Assist:
Optional rear parking sensors
Connectivity
Auxiliary Input:
Available auxiliary audio input jack for external devices
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles or 12 months (whichever comes first, depending on driving conditions)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles)
Cabin Air Filter:
Replace annually or every 15,000 miles
Spark Plugs Na:
Replace every 60,000 miles (standard ignition)
Spark Plugs Turbo:
Replace every 30,000-40,000 miles (if using standard plugs), or follow specific interval for Volvo's recommended plugs
Timing Belt Chain:
5-cylinder engines use a timing chain, generally maintenance-free, but hydraulic tensioner and guides should be inspected at higher mileages.
Fluid Specifications
Engine Oil Capacity:
6.4 US quarts (6.0 liters) for 2.4L and 2.5L engines
Engine Oil Viscosity:
SAE 0W-30 or 5W-30 (API SM/SN or ILSAC GF-4/GF-5)
Coolant Type:
Volvo Approved Coolant (G48 or equivalent - typically a green ethylene glycol based coolant)
Known Issues
Engine Oil Leaks:
Common oil leaks from valve cover gasket, oil cooler seals, and front crankshaft seal
Turbocharger Issues:
Potential for turbo failure on early turbocharged models if oil changes are neglected; wastegate actuator issues
Suspension Wear:
Front control arm bushings, sway bar links, and strut mounts can wear over time
Electrical Gremlins:
Can occur due to aging wiring harnesses or failing electronic modules (CEM, etc.)
Transmission Shifting:
Occasional rough shifting or delayed engagement in automatic transmissions, often related to valve body or solenoid issues
📚 Vehicle History
Brand Heritage
Heritage Focus:
Volvo's long-standing reputation for safety and innovation
Model Evolution
Platform:
Shared platform (P1) with Ford Focus, Mazda 3, and other Ford Motor Company products during this era
Design Influence:
Marked a shift in Volvo's design language towards a more modern, sculpted aesthetic
Production
Production Start Year:
2003 (for the P1 platform)
Manufacturing Location:
Ghent, Belgium; Uddevalla, Sweden
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently recognized for safety by IIHS and NHTSA
Ratings
Owner Satisfaction Common:
Generally positive for ride comfort, interior quality, and safety, mixed on reliability for some components compared to Japanese rivals

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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