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Suzuki

2005-2008 Suzuki Grand Vitara Service & Repair Manual

2005-2008 Suzuki Grand Vitara Service & Repair Manual

$17.99
$17.99
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Vehicle data plateRef 397980
Brand
Suzuki
Vehicle
Cars
Models covered
Grand Vitara
Years
2005, 2006, 2007, 2008
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Grand Vitara
Generation:
Second Generation (JT)
Codes
Chassis Code:
JT
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Nissan X-Trail, Ford Escape, Mitsubishi Outlander
Key Features
Vehicle Offering:
Robust body-on-frame construction (on some markets/configurations for this generation, though unibody became more prevalent), available V6 engines, and capable 4x4 systems (Suzuki's 'Full-Time 4WD').
📋 Manual Details
Coverage
Applicable Years:
2005, 2006, 2007, 2008
Type
Manual Type:
Service and Repair Manual
Format
File Format:
PDF
Language
Language:
English
Compatibility
Operating Systems:
Windows, macOS
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Clutch, Drivetrain, Differentials (Front and Rear), Exhaust System
Chassis:
Steering, Suspension (Front and Rear), Wheels, Tires, Power Steering System
Electrical:
Charging System, Body Electrical System, Instrumentation/Driver Information, Immobilizer Control System
HVAC:
Heater and Ventilation, Air Conditioning
Body:
Body panel removal and installation, interior trim, glass, seals.
Emission Control:
Engine and Emission Control System diagnostics and repair.
Drive Shafts:
Front Drive Shaft/Shaft Bearing, Oil Seal, Propeller Shafts.
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid changes, filter replacements
Diagnostics:
Engine general information and diagnosis (RHZ engine with single and triple-connector ECM), troubleshooting guides
Repair:
Detailed step-by-step repair procedures for all covered systems
Rebuilds:
Engine mechanical, transmission, and differential rebuilds
Troubleshooting:
Detailed diagnostic trees and troubleshooting flowcharts for common faults.
Technical Depth
Depth:
Comprehensive workshop procedures, including diagnostics, repair, and maintenance for DIY and professional use.
Torque Specifications:
Includes critical torque specifications for engine, transmission, suspension, and brake components.
📊 Manual Specifications
File Quality
Print Quality:
High-resolution, designed for clear printing of text and diagrams.
File Characteristics
Searchability:
Searchable text for quick information retrieval.
Content Completeness:
Comprehensive coverage of all workshop procedures for the specified models and years.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 (I4)
Displacement:
2.0L (J20A) and 2.7L (H27A) V6
Performance
Horsepower Range:
Approximately 140 hp (2.0L) to 185 hp (2.7L V6)
Torque Range:
Approximately 133 lb-ft (2.0L) to 181 lb-ft (2.7L V6)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Codes
Engine Codes Covered:
RHZ (referencing specific ECM configurations)
Engine Variants:
Covers RHZ engine with both single-connector and triple-connector ECM configurations for diagnostic specificity.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Drivetrain Options:
Rear-Wheel Drive (RWD) and Suzuki's Full-Time 4WD System
Clutch
Clutch Type:
Hydraulic Clutch System (for manual transmission)
📐 Dimensions
Exterior
Length:
Approximately 4,145 mm (163.2 inches)
Width:
Approximately 1,810 mm (71.3 inches)
Height:
Approximately 1,670 mm (65.7 inches)
Wheelbase
Wheelbase:
Approximately 2,500 mm (98.4 inches)
Weights
Curb Weight:
Approximately 1,500 - 1,700 kg (3,300 - 3,750 lbs), varies by configuration.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (for models tested)
NHTSA Front Impact Passenger:
5-Star (for models tested)
IIHS Side Impact Score:
Good (for models tested)
Active Features
Braking System:
4-wheel Anti-lock Braking System (ABS)
Passive Features
Airbags:
Front airbags, available side-impact airbags
Rollover Protection:
Body-on-frame construction (where applicable) and electronic stability control contribute to stability.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, with optional premium audio systems and navigation units on higher trims.
Driver Assistance
Stability Control:
Electronic Stability Program (ESP) and Traction Control System (TCS) available on many models.
Connectivity
Auxiliary Input:
Auxiliary input jack for audio devices common on many models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles (12,000 km) or 6 months, check manual for specific conditions.
Air Filter Replacement:
Check every 15,000 miles (24,000 km), replace as needed.
Spark Plug Replacement:
Approximately 100,000 miles (160,000 km) for iridium type, refer to manual for exact type and interval.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-40, API SM/SN or ILSAC GF-4/GF-5, check manual for specific viscosity and certification.
Coolant Type:
Suzuki Super Long Life Coolant (SLLC) or equivalent HOAT (Hybrid Organic Acid Technology) coolant.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, viscosity typically 75W-90.
Transmission Fluid Automatic:
Dexron III or equivalent ATF.
Power Steering Fluid:
Dexron II/III or equivalent ATF.
Known Issues
Common Problems:
Potential for interior trim rattles, occasional issues with power window regulators, and typical wear-and-tear items on higher mileage examples.
Engine Specific:
RHZ engine codes suggest specific calibration for the ECM, critical to follow correct diagnostic procedures. Some units may experience oil consumption with high mileage.
📚 Vehicle History
Brand Heritage
Suzuki Offroad History:
Suzuki has a strong heritage in small, capable off-road vehicles like the Samurai and previous Grand Vitara generations.
Model Evolution
Generation Transition:
This second generation (JT) saw a shift in some markets towards a unibody construction while retaining a more rugged appeal than many competitors. It also offered a wider range of engine options including a V6.
Production
Manufacturing Locations:
Primary manufacturing in Japan, with assembly in other global locations.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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