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Mitsubishi

Mitsubishi Pajero Sport/Montero Sport/Challenger 1998 Car Workshop Manual/Repair Manual/Service Manual

Mitsubishi Pajero Sport/Montero Sport/Challenger 1998 Car Workshop Manual/Repair Manual/Service Manual

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Vehicle data plateRef 188630
Brand
Mitsubishi
Vehicle
Cars
Models covered
Challenger, Montero Sport, Pajero Sport
Years
1998
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

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  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
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🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero Sport / Montero Sport / Challenger
Model Year:
1998
Generation
Generation Code:
First Generation (K50/K60/K70 series)
Codes
Chassis Code:
K57W (often associated with this era)
👋 Introduction
Market Position
Vehicle Segment:
Compact to mid-size SUV, known for its robust off-road capabilities and utility.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota 4Runner, Nissan Pathfinder, Jeep Cherokee (XJ), and Ford Explorer.
Key Features
Platform:
Often based on the Pajero/Montero platform, featuring body-on-frame construction for durability.
Off Road Capability:
Renowned for its four-wheel-drive systems (Super Select II or similar) and good ground clearance.
Powertrain Options:
Offered with a range of reliable gasoline and diesel engines.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair and servicing for the 1998 Mitsubishi Pajero Sport/Montero Sport/Challenger.
Secondary Coverage:
Includes detailed diagnostics and troubleshooting.
Page Count
Total Pages:
923
Manual Type
Type:
Workshop Manual / Repair Manual / Service Manual
Language
Language:
English
Format
Digital Format:
PDF
Compatibility:
Windows / macOS
📖 Manual Coverage
Systems Covered
Engine System:
Full coverage including specifications, disassembly, assembly, and troubleshooting of engine components.
Fuel System:
Detailed information on fuel injection, fuel pump, injectors, and related sensors.
Lubrication System:
Coverage of oil pump, oil filter, oil cooler, and lubrication passages.
Cooling System:
Radiator, water pump, thermostat, cooling fan, and hoses inspection and repair.
Intake And Exhaust System:
Air intake system, throttle body, exhaust manifold, catalytic converter, and mufflers.
Engine Electrical:
Ignition system, starter motor, alternator, battery, and wiring diagrams.
Engine And Emission Control:
ECU operation, emissions control devices (EGR, PCV), and diagnostic trouble codes (DTCs).
Clutch System:
Clutch operation, hydraulic system, clutch disc, pressure plate, and release bearing replacement.
Transmission System:
Manual transmission disassembly, assembly, gear inspection, and fluid specifications.
Drivetrain:
Propeller shaft, universal joints, front and rear axles, differentials, and CV joints.
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, and bushings.
Brake System:
Front and rear disc/drum brakes, hydraulic lines, master cylinder, calipers, wheel cylinders, and parking brake.
Wheel And Tire:
Wheel specifications, tire pressure, and replacement procedures.
Steering System:
Power steering system, steering gear, steering column, and tie rods.
Body And Chassis:
Body panel removal, interior trim, doors, hood, tailgate, and structural components.
Electrical System:
Lighting, wipers, horn, power windows, central locking, and fuse/relay identification.
HVAC System:
Heating, ventilation, and air conditioning system components and service.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, and tune-ups.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Disassembly Assembly:
Detailed instructions for removing and reinstalling parts and sub-assemblies.
Rebuilding:
Instructions for overhauling major components like the engine and transmission.
Diagnostics:
Wiring diagrams, test procedures for sensors and actuators, and diagnostic trouble code (DTC) interpretation.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds.
Detail Level:
Includes torque specifications, clearances, and diagnostic parameters.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable if OCR'd properly, enabling quick information retrieval.
Print Quality
Readability:
Designed for clear viewing on screen and potential printing.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4G64 (2.4L SOHC I4)
Engine Displacement Common:
2.4 Liters (2351 cc)
Engine Configuration Common:
Inline 4-Cylinder, SOHC
Horsepower Common:
Approximately 133-145 hp (depending on market and specific tuning)
Torque Common:
Approximately 182-200 Nm (depending on market and specific tuning)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Optional Engine
Engine Code Optional:
6G72 (3.0L SOHC/DOHC V6) or 4D56 (2.5L SOHC I4 Diesel)
Engine Displacement Optional:
3.0 Liters (2972 cc) or 2.5 Liters (2477 cc Diesel)
Horsepower Optional:
V6: Approx. 173-190 hp; Diesel: Approx. 90-103 hp
Torque Optional:
V6: Approx. 250-270 Nm; Diesel: Approx. 190-215 Nm
🔧 Transmission
Standard Transmission
Type:
5-Speed Manual Transmission
Optional Transmission
Type:
4-Speed Automatic Transmission
Features
Drivetrain Options:
Part-time 4WD with optional full-time 4WD (Super Select II).
📐 Dimensions
Exterior
Wheelbase Mm:
Approximately 2725 mm
Length Mm:
Approximately 4600-4700 mm (varies by configuration)
Width Mm:
Approximately 1775-1800 mm
Height Mm:
Approximately 1700-1750 mm
Weights
Curb Weight Kg:
Approximately 1800-2000 kg (varies by engine and options)
Gross Vehicle Weight Rating Kg:
Typically around 2400-2600 kg
Towing Capacity Kg:
Varies by market, often around 1500-2500 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Specific ratings vary by testing authority and region. Early models may not have extensive standardized crash data available by modern standards.
Active Features
ABS:
Available on some trims/markets.
Traction Control:
Less common in base models for this year, but possible on higher trims.
Passive Features
Airbags:
Driver and front passenger airbags typically standard on most trims.
Seatbelts:
Three-point seatbelts for front and rear occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player with optional CD changer. Speaker configuration varies by trim.
Display:
Basic instrument cluster with analog gauges. No integrated digital displays or navigation.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Not typically available for this model year.
Connectivity
Usb Aux:
Not available from the factory.
Bluetooth:
Not available from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically 5,000 - 10,000 km or 6 months, whichever comes first (refer to manual for precise details).
Engine Air Filter:
Inspect every 15,000 km, replace as needed or every 30,000 km.
Spark Plugs:
Replace approximately every 40,000 - 60,000 km depending on type (standard vs. platinum).
Transmission Fluid:
Manual: Check periodically, replace every 40,000 - 60,000 km. Automatic: Check periodically, replace every 40,000 - 60,000 km with filter.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for climate specific viscosity).
Engine Oil Capacity Liters:
Approximately 4.3 - 4.5 liters (with filter) for 2.4L engine.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 or 75W-85.
Automatic Transmission Fluid Type:
Dexron II or equivalent.
Known Issues
Common Problem 1:
Rust and corrosion, particularly in areas exposed to salt or moisture.
Common Problem 2:
Rear main seal leaks (engine oil).
Common Problem 3:
Minor electrical gremlins, often related to aging wiring or grounds.
Common Problem 4:
Worn suspension bushings due to off-road use or age.
Common Problem 5:
Overheating issues if cooling system maintenance is neglected.
📚 Vehicle History
Brand Heritage
Mitsubishi Off Road:
Mitsubishi has a long and storied history in off-road vehicles, particularly with the Pajero (Montero) line, renowned for its Dakar Rally success.
Model Evolution
Pajero Sport Launch:
The Pajero Sport (Montero Sport) was introduced in 1996 as a sportier, more lifestyle-oriented derivative of the larger, more rugged Pajero wagon, often using a shorter wheelbase and distinct styling.
Challenger Relation:
In some markets, particularly Australia, the vehicle was sold as the Mitsubishi Challenger, sharing the same underpinnings and core components.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Okazaki Plant) and also produced in other countries under license or for specific markets.
🏆 Awards & Recognition
Recognitions
Off Road Accolades:
While the core Pajero line is award-winning, the Sport variant often gained recognition for its capability and value in its segment.
Ratings
Consumer Reports Style:
Consumer perception typically focused on its ruggedness and reliability, though specific consumer report ratings for this exact year and model may vary.

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Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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