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Mitsubishi

Mitsubishi Lancer Evolution 9 2005 Service Repair Manual

Mitsubishi Lancer Evolution 9 2005 Service Repair Manual

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Vehicle data plateRef 295465
Brand
Mitsubishi
Vehicle
Car
Models covered
4 A Series, Engines, Lancer Evolution 9
Years
2005
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX
Year:
2005
Generation
Chassis Code:
CT9A
Codes
Engine Code:
4G63
👋 Introduction
Market Position
Vehicle Segment:
Performance Sedan / Rally Homologation Special
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VIII, Mitsubishi Lancer Evolution VII, Ford Focus RS, Volkswagen Golf R32
Key Features
Performance Focus:
The Lancer Evolution IX is renowned for its exceptional handling, powerful turbocharged engine, and advanced all-wheel-drive system, making it a dominant force in performance driving.
Manual Value:
An indispensable resource for owners and enthusiasts seeking to maintain, repair, or understand the complex systems of the Evo IX.
📋 Manual Details
Coverage Areas
Main Systems:
Engine, Drivetrain, Suspension, Brakes, Electrical, Body, HVAC, Emissions
Specific Components:
Turbocharger, Intercooler, All-Wheel Drive System (AYC/ACD), Differential, Fuel Injection, Ignition, Cooling System, Exhaust System, Powertrain Control Module (PCM)
Page Count
Estimated Pages:
Over 1500 (estimated based on typical service manual depth for this model)
Manual Type
Type:
Official Service Repair Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Complete coverage of 4G63 engine, turbocharger system, drivetrain components including DCCD and AYC/ACD.
Chassis And Body:
Detailed diagrams and procedures for suspension, steering, brakes, body panels, and interior trim.
Electrical And Electronics:
Comprehensive wiring diagrams, diagnostic procedures for ECUs, sensors, actuators, lighting, and comfort systems.
Procedures Included
Diagnostics:
Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs), and system-specific testing.
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, belt inspections, and general upkeep.
Repair And Rebuild:
Step-by-step instructions for engine teardown and reassembly, transmission overhaul, brake caliper service, and component replacement.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and drivetrain rebuilds, including detailed torque specifications and special tool requirements.
📊 Manual Specifications
File Format
Compatibility:
Compatible with Windows and Mac operating systems.
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Printability:
All pages are printable, allowing for targeted printing of specific procedures.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4G63 MIVEC
Displacement:
2.0 Liters (1997 cc)
Configuration:
Inline-4, DOHC, 16 Valves
Performance
Horsepower:
286 bhp @ 6500 rpm (JDM/Euro spec, US spec slightly lower)
Torque:
289 lb-ft @ 3500 rpm (JDM/Euro spec, US spec slightly lower)
Fuel System
Induction:
Turbocharged with Intercooler
Fuel Delivery:
Electronic Fuel Injection (EFI)
Technical Details
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Valve Timing:
MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on intake camshaft.
🔧 Transmission
Standard
Transmission Type:
6-speed Manual
Optional
Transmission Type:
None (Manual transmission was standard and a hallmark of the Evo IX)
Features
Drivetrain:
All-Wheel Drive with Active Yaw Control (AYC) and Active Center Differential (ACD).
Clutch Type:
Hydraulically operated, single dry plate
📐 Dimensions
Exterior
Length:
4490 mm (176.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Weights
Curb Weight:
Approx. 1400 kg (3086 lbs)
Gross Weight Rating:
N/A (typically not specified for performance models in this context)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for 2005 model year are not widely published in a readily available format; focus was on performance and handling.
Active Features
Braking System:
Front: Brembo 4-piston calipers with 13-inch vented discs. Rear: Brembo 2-piston calipers with 12.8-inch vented discs. ABS standard.
Traction Control:
Active Center Differential (ACD) with multiple driver-selectable modes (Tarmac, Gravel, Snow).
Passive Features
Airbags:
Front driver and passenger airbags. Side airbags may be optional depending on market.
Body Structure:
Reinforced chassis and body structure designed for rally racing.
💡 Technology Features
Infotainment
Head Unit:
Factory fitted Clarion or Mitsubishi branded CD/MP3 player with optional subwoofer.
Display:
Basic multi-information display in the instrument cluster.
Driver Assistance
Traction Control:
ACD and AYC are primary electronic aids for handling performance.
Connectivity
Auxiliary Input:
Optional auxiliary input jack for audio devices.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first, under severe driving conditions (recommended for Evo).
Timing Belt:
Replace every 60,000 miles (96,000 km) or 5 years, whichever comes first.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 5W-40 (check manual for specific viscosity based on climate).
Coolant:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with deionized water, 50/50 mix).
Transmission Fluid:
DiaQueen LSD Gear Oil (GL-5) for AYC/ACD gearbox, manual transmission fluid typically GL-4.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Engine:
Ring land failure on early 4G63 (less common on later Evo models like IX but possible with high mileage/abuse), turbocharger wear, oil consumption.
Drivetrain:
AYC/ACD pump failure, differential wear, clutch wear due to aggressive driving.
Suspension:
Worn bushings, especially on front control arms and subframes.
📚 Vehicle History
Brand Heritage
Rally Roots:
The Lancer Evolution lineage is deeply rooted in motorsport, particularly the World Rally Championship (WRC), where it achieved significant success.
Model Evolution
Evo Series:
The Evolution IX (CT9A) is the ninth generation of the Lancer Evolution, known for introducing MIVEC technology to the 4G63 engine and refinements to the AWD system.
Production
Production Years:
The Evo IX was produced from 2005 to 2007.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorsport Legacy:
Consistently recognized for its performance credentials and rally-bred DNA, often lauded by automotive journalists for its driving dynamics.
Enthusiast Status:
Considered a 'modern classic' and highly sought after by performance car enthusiasts worldwide.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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