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Mitsubishi

Mitsubishi Carisma 1996 1997 1998 1999 -2003 Service Repair Manual

Mitsubishi Carisma 1996 1997 1998 1999 -2003 Service Repair Manual

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Vehicle data plateRef 367344
Brand
Mitsubishi
Vehicle
Cars
Models covered
Carisma
Years
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

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  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Carisma
Model Years Covered:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Chassis Codes:
DA1A, DA2A, DA5A, DA6A
Codes
Platform:
Mitsubishi Space Star/Carisma platform (shared with Volvo S40/V40)
👋 Introduction
Market Position
Segment:
Compact family car
Target Audience:
Families, commuters seeking practicality and reliability
Competitive Analysis
Key Competitors:
Ford Focus, Volkswagen Golf, Vauxhall/Opel Astra, Peugeot 306, Renault Mégane
Key Features
Design Philosophy:
European design influence (collaboration with Netherlands Design Centre), emphasis on comfort and practicality.
Platform Sharing:
Shared platform with Volvo S40/V40, indicating robust engineering and safety focus.
📋 Manual Details
Coverage Areas
Manual Type:
Official Factory Service Repair Shop Manual
Language:
English
Format:
Digital PDF Download
Page Count
Estimated Page Count:
Varies by specific engine/transmission, but typically over 1000 pages for a comprehensive factory manual
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, assembly, inspection, repair of all engine components (pistons, rings, bearings, crankshaft, camshaft, valves, timing system)
Engine Management:
Fuel injection systems, ignition systems, emissions control systems, sensors, actuators, ECU diagnostics
Transmission Manual:
Clutch, gearbox disassembly, assembly, repair, shift mechanism
Transmission Automatic:
Automatic transmission disassembly, assembly, repair, hydraulic control, torque converter
Suspension:
Front and rear suspension components, struts, shocks, bushings, alignment specifications
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Hydraulic system, ABS (if equipped), brake pads, rotors, calipers, lines, bleeding procedures
Electrical System:
Wiring diagrams, component locations, fuse/relay box diagrams, starter, alternator, battery, lighting, accessories
Body And Chassis:
Body panel removal/installation, interior trim, glass, doors, bumpers, chassis structural information
Heating Ventilation And Air Conditioning:
HVAC system components, refrigerant, diagnosis, repair
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection
Troubleshooting:
Diagnostic procedures for common issues, fault codes, symptom-based troubleshooting
Engine Rebuild:
Detailed steps for major engine overhaul and component replacement
Transmission Overhaul:
Comprehensive procedures for rebuilding both manual and automatic transmissions
Brake System Repair:
Component replacement, bleeding, ABS diagnostics
Electrical Component Replacement:
Diagnosing and replacing electrical parts like sensors, actuators, and modules
Bodywork And Collision Repair:
Information on body panel alignment and repair
Suspension And Steering Repair:
Replacement of ball joints, tie rods, shocks, struts
Technical Depth
Depth Of Information:
Comprehensive: Covers everything from basic maintenance to complete rebuilds and advanced diagnostics.
Oem Specifications:
Includes torque specifications, fuel pressure charts, electrical data, compression ranges, tolerances, OEM part number references, paint codes.
Diagrams And Illustrations:
Features exploded diagrams, charts, and photographs to aid in disassembly and reassembly.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable PDF text
Print Quality
Printable:
Yes
Print Format:
Printable page-by-page for taking to service locations or for reference
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
4G92 (1.6L), 4G93 (1.8L SOHC/DOHC), 4G63 (2.0L DOHC), 6A12 (2.5L V6)
1.6L (4G92) Specs:
Approx. 90-100 hp, 1.6-liter inline-4, SOHC
1.8L (4G93) Specs:
Approx. 113-125 hp (SOHC), 140 hp (DOHC GDI), 1.8-liter inline-4
2.0L (4G63) Specs:
Approx. 130-150 hp, 2.0-liter inline-4, DOHC
2.5L V6 (6A12) Specs:
Approx. 160-170 hp, 2.5-liter V6, SOHC
Performance
Fuel Delivery:
Multi-point Fuel Injection (MPI), Gasoline Direct Injection (GDI) on some 1.8L models
Fuel Type:
Unleaded gasoline
Fuel System
Fuel Pressure:
Specific values provided in manual (e.g., ~3 bar for MPI systems)
🔧 Transmission
Standard
Gearbox Options:
5-speed manual, 4-speed automatic
Optional
Transmission Type:
4-speed INVECS-II automatic transmission
Features
Manual Transmission Fluid:
API GL-3 or GL-4, SAE 75W-90 or 80W-90 (specific part numbers in manual)
Automatic Transmission Fluid:
DIA Queen ATF-SP II M or equivalent (specific part numbers in manual)
📐 Dimensions
Exterior
Length:
Approximately 4510 mm (177.6 in) for sedan, 4350 mm (171.3 in) for hatchback
Width:
Approximately 1730 mm (68.1 in)
Height:
Approximately 1405-1430 mm (55.3-56.3 in)
Weights
Curb Weight:
Approximately 1100-1350 kg (2425-2976 lbs) depending on engine and equipment
Gross Vehicle Weight Rating:
Specific values vary by model and are detailed in the manual
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Achieved 3 stars in 1997 Euro NCAP testing (for the sedan variant).
Active Features
ABS:
Available as an option on many models.
Passive Features
Airbags:
Driver and passenger airbags available, side airbags optional on some later models.
Seatbelts:
Pre-tensioning front seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with speakers in front and rear doors.
Climate Control:
Manual or automatic climate control available on higher trims.
Driver Assistance
Cruise Control:
Available on some models and trims.
Connectivity
Parking Sensors:
Not a standard feature, but aftermarket options were common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, or as per manufacturer recommendations in the manual.
Timing Belt Replacement:
Crucial for non-interference engines. Interval typically around 60,000-90,000 miles or 5-7 years. Specifics for each engine variant are in the manual.
Fluid Specifications
Engine Oil Type:
API SJ or higher, viscosity typically 10W-40 or 5W-30 (refer to manual for specific engine and climate recommendations).
Coolant:
Ethylene glycol based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification).
Known Issues
Common Problems:
Early models could experience some electrical gremlins, exhaust manifold cracks on some 1.8L models, and wear on suspension bushings. Clutch wear on manual transmissions.
Engine Specific Notes:
4G93 GDI engines may require specific maintenance due to direct injection technology.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history of innovation and diverse vehicle production.
Model Evolution
Carisma Development:
Developed in collaboration with Volvo, sharing the platform with the Volvo S40/V40. Designed with a focus on European market tastes and standards.
Production
Production Period:
1995-2005 (Globally), with this manual covering 1996-2003.
Manufacturing Locations:
Primarily produced in Born, Netherlands (NedCar factory), and also in Japan.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While not receiving specific major 'awards' in the traditional sense, the Carisma was generally well-regarded for its practicality, comfort, and value for money in its segment.

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