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Fiat

Fiat 500 1957-1973 Workshop Service Repair Manual

Fiat 500 1957-1973 Workshop Service Repair Manual

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$16.99
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Vehicle data plateRef 380608
Brand
Fiat
Vehicle
Car
Models covered
500, EBOOK
Years
1957, 1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

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🏷️ Basic Information
Identification
Make:
Fiat
Model:
500
Model Nickname:
Nuova 500
Covered Years:
1957-1973
Codes
Chassis Codes Covered:
Nuova 500 (110), 500 D (110D), 500 F (110F), 500 L (110L), 500 R (110R), 500 Giardiniera (210)
👋 Introduction
Market Position
Vehicle Segment:
Microcar, City Car
Target Audience Manual:
Fiat 500 owners and enthusiasts undertaking maintenance and restoration projects, independent repair shops.
Competitive Analysis
Manual Value Proposition:
Provides access to factory-level repair data, essential for accurate and efficient maintenance and restoration, saving costs on professional labor.
Key Features
Manual Attributes:
Easy-to-read text, top-quality diagrams, step-by-step instructions, exploded pictures, comprehensive coverage.
Vehicle Appeal:
Iconic design, affordable classic, popular for restoration and rallies, strong community support.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive factory service and repair
Specific Sections:
Lubrication & Maintenance, Suspension, Brakes, Cooling System, Electrical System, Engine, Fuel System, Exhaust System, Transmission, Heating and Air Conditioning, Emission Control Systems, Body, Wiring Diagrams
Page Count
Estimated Page Count:
Varies by edition, but typically extensive for full workshop coverage. Expect 500+ pages for a complete set.
Manual Type
Type:
Workshop Service Repair Manual (FSM - Factory Service Manual)
Language
Language:
English
Format
Digital Format:
PDF
Compatibility:
All Windows & Mac versions
Reader Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, overhaul, timing, valve adjustment, piston and ring replacement, crankshaft and bearing inspection, cylinder head service, oil pump operation.
Fuel System:
Carburetor (Weber/Solex) tuning and rebuilding, fuel pump service, fuel line inspection and replacement, fuel tank maintenance.
Cooling System:
Air-cooled engine specifics, fan belt tension and replacement, cooling ducting inspection.
Electrical System:
Wiring diagrams, lighting system, ignition system (distributor, coil, spark plugs), starter motor, generator/alternator, battery maintenance, fuse box layout, instrument cluster.
Transmission:
Manual gearbox disassembly, assembly, gear selection issues, clutch replacement, flywheel inspection, synchromesh operation.
Brakes:
Hydraulic system operation, brake shoe relining, brake drum inspection, wheel cylinder servicing, master cylinder overhaul, brake fluid specifications and bleeding procedures.
Suspension:
Front and rear suspension components, shock absorber replacement, spring inspection, steering linkage overhaul, wheel alignment procedures.
Body:
Body panel repair, door mechanism adjustment, window winding, trim installation, rust prevention and repair strategies.
Heating And Ac:
Focus on original heating system (if equipped), often a simple heater box and ducting.
Emission Control:
Early emission control systems (if applicable to specific models/markets within the range).
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, greasing points, tune-ups, brake adjustments.
Troubleshooting:
Diagnostic charts for common problems, identifying causes of poor performance, electrical faults, and mechanical issues.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for all major vehicle systems.
Diagnostics:
Engine timing checks, compression testing, electrical circuit testing using multimeters.
Specifications:
Torque specifications, clearance measurements, fluid capacities, electrical resistance values.
Technical Depth
Depth:
Comprehensive, covering complete disassembly and rebuilds for most major components. Suitable for both novice and experienced mechanics.
Diagrams And Illustrations:
High-quality diagrams, exploded views, and clear illustrations for procedural guidance.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable if properly OCR'd, facilitating quick information retrieval.
Print Quality
Pages:
All pages are printable.
Binding Type
Digital Delivery Binding:
N/A (Instant download)
Paper Type
Digital Delivery Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Fiat 110 Series (Air-cooled, rear-mounted inline-twin)
Engine Variants
Displacement Options:
479 cc (early models), 499.5 cc (500D, 500F), 594 cc (500L, 500R), 700 cc (Giardiniera)
Performance
Horsepower Range:
Approx. 13 hp (early) to 22 hp (later 500R) and 25 hp (Giardiniera)
Torque Range:
Approx. 30 Nm to 42 Nm
Fuel System
Carburetor Types:
Solex 28 PICT-1, Weber 26 OCR, Weber 26 IDF (Giardiniera)
Fuel Type:
Unleaded gasoline (later models may tolerate it; older may require lead substitute or specific octane)
Ignition System
Type:
Conventional distributor-based ignition system
🔧 Transmission
Standard
Type:
4-speed manual synchromesh (all forward gears on most models, some early models had non-synchro first gear)
Features
Clutch Type:
Single dry plate diaphragm spring clutch
Gear Ratios:
Specific ratios vary by model and are detailed in the manual.
Final Drive:
Rear-wheel drive with integrated differential
📐 Dimensions
Exterior
Length:
Approx. 2970 mm - 3200 mm (depending on model, e.g., Giardiniera longer)
Width:
Approx. 1370 mm - 1400 mm
Height:
Approx. 1275 mm - 1320 mm
Wheelbase:
Approx. 1840 mm - 2020 mm (Giardiniera)
Weights
Curb Weight:
Approx. 400 kg - 500 kg (depending on model)
Gross Vehicle Weight Rating:
Details would be in the manual for specific load capacities.
Wheels And Tires
Wheel Size:
Typically 12-inch
Tire Size:
Commonly 125-12, 135-12, 145-12 (specifics vary by model and original equipment)
Bolt Pattern:
4 x 120 mm
🛡️ Safety Features
Ratings
Crash Test Era:
Designed prior to modern, standardized crash testing (e.g., Euro NCAP, NHTSA). Safety features were minimal by today's standards.
Active Features
Braking System:
Hydraulic drum brakes on all wheels (some later models may have had front discs as optional or standard on certain export markets, though not explicitly mentioned in the product info).
Passive Features
Body Structure:
Integral body construction, providing some structural integrity. Lacks modern crumple zones or advanced safety cell design.
Restraints:
Seat belts were often optional or not fitted to early models. Later models may have featured them as standard. No airbags.
💡 Technology Features
Infotainment
Radio:
Optional, typically basic AM radio if fitted.
Speakers:
Single speaker usually located on the dashboard.
Driver Assistance
Features:
None by modern standards. Vehicle designed for simplicity.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000 - 5,000 km (detailed in manual for specific oil types).
Grease Points:
Regular chassis lubrication required at various points (detailed in manual).
Tune Up:
Periodic checks of ignition timing, carburetor adjustment, valve clearances.
Fluid Specifications
Engine Oil:
API SF or SG equivalent, SAE 20W-50 or 15W-40 recommended (manual will specify precise types and capacities, often around 2.5 - 3 liters).
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation).
Transmission Oil:
GL-4 gear oil (e.g., SAE 75W-90 or 80W-90, manual will specify capacity).
Coolant:
Air-cooled engine, no coolant required.
Known Issues
Common Faults:
Rust susceptibility (especially around wheel arches, sills, floor pans), carburetor icing in cold weather, oil leaks from engine seals and gaskets, clutch wear, synchromesh wear in older gearboxes, electrical issues due to age.
Restoration Tips:
Thorough rust inspection and treatment, regular engine tuning, careful clutch adjustment, and addressing electrical wiring condition are key for longevity.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Brand Identity:
Fiat (Fabbrica Italiana Automobili Torino) is one of Italy's oldest and largest car manufacturers, known for mass-produced, affordable vehicles.
Model Evolution
Introduction Year:
1957 (Nuova 500)
Key Milestones:
Introduction of the 500 D (1960) with a larger engine, 500 F (1965) with suicide doors replaced by conventional doors, 500 L (1968) with upgraded interior and bumpers, 500 R (1972) with revised engine and gearbox, and the 500 Giardiniera (estate version, 1960-1977).
Production
Production Period:
1957-1975 (500 variants), 1960-1977 (Giardiniera)
Manufacturing Locations:
Primarily Italy, with licensed production in other countries.
Total Production Numbers:
Over 3.8 million units across all variants.
🏆 Awards & Recognition
Recognitions
Vintage Status:
Widely recognized as a classic car icon, highly sought after by collectors and enthusiasts worldwide. Often featured in automotive history books and media.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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