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Dodge

DODGE CARAVAN TOWN- COUNTRY- PLYMOUTH- VOYAGER Service Repair Manual 1992-1996

DODGE CARAVAN TOWN- COUNTRY- PLYMOUTH- VOYAGER Service Repair Manual 1992-1996

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Vehicle data plateRef 301006
Brand
Dodge
Vehicle
Cars
Models covered
Caravan, Plymouth, Plymouth Voyager, Town & Country
Years
1992, 1993, 1994, 1995, 1996
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

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  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Dodge, Chrysler, Plymouth
Model:
Caravan, Town & Country, Voyager
Platform:
NS Platform
Body Style:
Minivan
Generation
Generation:
Second Generation (1991-1995), Early Third Generation (1996)
Codes
Chassis Codes:
NS
👋 Introduction
Market Position
Market Segment:
Family Minivan, Affordable people carrier
Competitive Analysis
Key Competitors:
Ford Windstar, Chevrolet Venture, Toyota Sienna (later models), Honda Odyssey (later models)
Key Features
Vehicle Attributes:
Spacious interior, comfortable ride, flexible seating configurations, front-wheel drive.
Manual Value Proposition:
Empowers owners and independent mechanics with professional-grade repair and maintenance information for significant cost savings.
📋 Manual Details
Coverage Areas
Years Covered:
1992, 1993, 1994, 1995, 1996
Models Covered:
Dodge Caravan, Dodge Grand Caravan, Chrysler Town & Country, Plymouth Voyager, Plymouth Grand Voyager
Page Count
Page Count Estimate:
1500-2500 (estimated, typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
3.0L V6 Mitsubishi (4G58), 3.3L V6 OHV (EGA), 3.8L V6 OHV (EGH)
Engine Management:
Fuel injection systems, ignition systems, emission controls, diagnostics
Transmission:
3-speed automatic (A604 FWD), 4-speed automatic (A606 FWD/A670 FWD)
Drivetrain:
Front-wheel drive (FWD) system, axles, CV joints
Suspension:
Front independent suspension (MacPherson struts), rear suspension (torsion beam axle)
Steering:
Power assisted rack and pinion steering system
Brakes:
Front disc brakes, rear drum brakes (optional rear disc brakes on some models), ABS system
Electrical:
Battery, charging system, starting system, lighting, accessories, fuses, relays
HVAC:
Heating, ventilation, and air conditioning system (A/C)
Body And Frame:
Body construction, panels, doors, windows, interior trim, body seals
Wiring Diagrams:
Comprehensive wiring schematics for all major systems
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes
Engine Repair:
Engine overhaul, component replacement (pistons, rings, valves, bearings), cylinder head service
Transmission Repair:
Transmission overhaul, clutch replacement, solenoid testing, fluid service
Brake Service:
Brake pad/shoe replacement, rotor/drum resurfacing/replacement, caliper/wheel cylinder service, bleeding procedures
Suspension And Steering Repair:
Shock/strut replacement, ball joint replacement, tie rod end replacement, power steering pump service
Electrical Diagnostics:
Troubleshooting electrical faults, component testing, circuit diagnosis
HVAC Service:
Refrigerant recharge, compressor replacement, heater core service, blower motor replacement
Bodywork Repair:
Panel repair, dent removal, rust repair, glass replacement, door mechanism repair
Troubleshooting:
Diagnostic procedures for common problems and drivability issues
Technical Depth
Depth:
Comprehensive: Covers all aspects from routine maintenance to complete engine and transmission rebuilds.
Diagnostics:
Includes diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, and component testing procedures.
Specifications:
Detailed torque specifications, clearances, fluid capacities, and electrical values.
Illustrations:
High-quality pictures and diagrams illustrating repair procedures and component locations.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Print Quality:
Professional quality, suitable for printing specific sections or the entire manual.
Binding Type
Binding Type:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Compatibility
Operating Systems:
PC & Mac Compatible (Windows 95, 98, 2000, Me, Xp, Vista, Windows 7, etc.)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.5L 4-cylinder (Turbocharged optional on some models, but less common for this generation)
Engine 2:
3.0L V6 (Mitsubishi 6G72 - 12 valve SOHC)
Engine 3:
3.3L V6 (Chrysler OHV - 12 valve SOHC)
Engine 4:
3.8L V6 (Chrysler OHV - 12 valve SOHC)
Performance 3.3L V6
Horsepower 3.3L V6:
Approx. 150-155 hp
Torque 3.3L V6:
Approx. 180-185 lb-ft
Performance 3.8L V6
Horsepower 3.8L V6:
Approx. 160-165 hp
Torque 3.8L V6:
Approx. 205-210 lb-ft
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Requirement
Fuel Type:
Unleaded gasoline (87 octane recommended)
🔧 Transmission
Standard
Transmission Type Standard:
3-speed automatic (A604 FWD)
Optional
Transmission Type Optional:
4-speed automatic (A606 FWD - later models or specific trims)
Features
Transmission Features:
Electronic controls, torque converter lock-up
📐 Dimensions
Exterior Wheelbase
Wheelbase Short:
Approx. 112.2 inches (Dodge Caravan, Plymouth Voyager)
Wheelbase Long:
Approx. 119.1 inches (Grand Caravan, Grand Voyager, Town & Country)
Weights
Curb Weight Estimate:
Approx. 3500-4000 lbs (depending on engine and configuration)
🛡️ Safety Features
Ratings
NHTSA Ratings 1992-1996:
Varies by year and specific test. Generally received 'Acceptable' or 'Good' in frontal impacts. Side impact testing became more prevalent later in this period.
Active Features
ABS:
Anti-lock Braking System (ABS) was optional on some models and standard on higher trims/later years.
Passive Features
Airbags:
Driver's side airbag was standard on most models by 1994/1995. Passenger airbag became available later.
Seat Belts:
Front and rear seat belts with shoulder belts for front occupants.
💡 Technology Features
Infotainment
Audio Systems:
Factory AM/FM radio, cassette player, optional CD player and premium sound systems.
Driver Assistance
Cruise Control:
Available as an option on most models.
Connectivity
None:
No modern connectivity features like Bluetooth or USB ports were standard or commonly available in this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (consult manual for specifics).
Transmission Fluid Change:
Every 30,000-100,000 miles (highly variable, consult manual for specific transmission type and severe service recommendations).
Coolant Change:
Every 30,000-50,000 miles or 2-4 years.
Fluid Specifications
Engine Oil:
API SG/SH certified, SAE 5W-30 or 5W-40 (depending on temperature, consult manual).
Transmission Fluid:
ATF+3 (Chrysler specification) or equivalent for A604/A606 transmissions.
Coolant:
Chrysler-recommended HOAT (Hybrid Organic Acid Technology) coolant, typically a green or orange color (e.g., Mopar Antifreeze/Coolant).
Known Issues
Transmission Failures:
A604/A606 automatic transmissions were prone to internal failures, particularly with solenoid packs and torque converter clutch issues, especially if maintenance was neglected.
Head Gaskets:
3.0L Mitsubishi engine can be prone to head gasket failures.
Rust:
Common rust areas include wheel wells, rocker panels, and rear quarter panels.
Power Window Motors:
Window regulators and motors can fail over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler Corporation (Dodge, Chrysler, Plymouth brands)
Model Evolution
Generation Transition:
The 1992-1996 models represent the second and early third generations of the minivan that pioneered the segment.
Production
Manufacturing Plants:
Windsor, Ontario, Canada; St. Louis, Missouri, USA.
🏆 Awards & Recognition
Recognitions
Segment Pioneering:
The Dodge Caravan/Plymouth Voyager and Chrysler Town & Country are credited with popularizing the minivan segment in North America.

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