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Daihatsu

Daihatsu Charade CB-80 Factory Service Repair Manual

Daihatsu Charade CB-80 Factory Service Repair Manual

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$16.99
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Vehicle data plateRef 496776
Brand
Daihatsu
Vehicle
Car
Models covered
CB Series, Charade CB-80, Engines
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Generation Code:
CB-80
Codes
Chassis Code:
G102
Engine Code Common:
HD-E
👋 Introduction
Market Position
Segment:
Subcompact hatchback, known for its fuel efficiency, affordability, and practicality.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Mitsubishi Mirage, Suzuki Swift (depending on market and specific model year).
Key Features
Platform:
The CB-80 generation (often a derivative of the G100/G102 chassis) offered a compact footprint with surprisingly spacious interior for its class.
Engine Options:
Primarily featured fuel-efficient inline-three and inline-four cylinder engines, with a strong emphasis on economy.
Design Philosophy:
Designed for urban commuting and everyday usability, balancing cost of ownership with reliable performance.
📋 Manual Details
Coverage Areas
Covered Years:
Specific to CB-80 generation (likely 1993-2000, verification needed based on exact CB-80 sub-generation)
Regions:
Global (factory standard procedures, adaptable to regional variations)
Page Count
Estimated Pages:
Varies by specific edition, typically 800-1500+ pages for a comprehensive factory service manual
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, lubrication system, cooling system, exhaust system, engine control system (ECU/ECM)
Drivetrain:
Transmission (manual and automatic), clutch, differentials, drive shafts, axles
Chassis:
Suspension (front and rear), steering system, brakes (hydraulic, ABS if equipped), wheels and tires
Electrical:
Battery, starting system, charging system, lighting system, instrumentation, wipers and washers, horn, power windows/locks (if equipped), audio system wiring, ECU/ECM diagnostics and wiring diagrams
Body:
Exterior body panels, interior trim, doors, windows, seats, climate control system (HVAC)
Emission Control:
Catalytic converter, EGR system (if equipped), oxygen sensors, evaporative emission control system.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting charts, fault code diagnosis (OBD-I/OBD-II depending on year/market), symptom-based diagnostics
Repair:
Component removal and installation, rebuilding procedures, component specifications
Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Engine Rebuild:
Detailed instructions for engine disassembly, inspection of internal components (pistons, rings, bearings, valves), and reassembly with torque specifications.
Technical Depth
Depth:
Factory-level, covering detailed diagnostic procedures, component overhaul, and repair specifications. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format Details:
Searchable PDF, allowing for quick information retrieval using keywords. Requires Adobe Acrobat Reader.
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
HD-E (most common for this generation)
Displacement:
1.0L (993cc)
Configuration:
Inline-3 Cylinder, SOHC (Single Overhead Camshaft)
Fuel System:
Electronic Fuel Injection (EFI)
Performance
Horsepower Range:
Approximately 50-60 HP (depending on specific tune and market)
Torque Range:
Approximately 55-65 lb-ft (depending on specific tune and market)
Fuel System
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed or 4-speed Automatic Transmission
Features
Transmission Fluid Type:
API GL-4 (Manual), Dexron-III or equivalent (Automatic - specific OEM specification recommended)
📐 Dimensions
Exterior
Length:
Approximately 3700 mm (varies by specific body style)
Width:
Approximately 1595 mm
Height:
Approximately 1390-1450 mm (varies by specific body style)
Weights
Curb Weight:
Approximately 750-850 kg (depending on transmission and equipment)
Gross Vehicle Weight:
Typically around 1200-1300 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Generally modest safety ratings compared to modern vehicles due to its era and class. Specific ratings would depend on testing conducted in the target market.
Active Features
Braking System:
Front ventilated discs, rear drums (standard). ABS available on higher trims or later models.
Passive Features
Airbags:
Driver airbag typically standard on later models; passenger airbag less common for this generation.
Seatbelts:
3-point front and rear seatbelts (rear may be lap belts in older configurations).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player was standard; CD players and upgraded speakers were often optional.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some models, primarily improving braking stability.
Connectivity
OBD:
Pre-OBD-II (OBD-I) systems were common in earlier CB-80 variations, with OBD-II becoming more prevalent in the mid-to-late 1990s. Manual covers relevant diagnostic port access and codes.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (copper, platinum, iridium).
Fluid Specifications
Engine Oil Grade:
10W-30 API SG or higher (check manual for exact specification and viscosity for your climate)
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Use a Japanese-specific or compatible green coolant if not specified otherwise.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for specific recommendation)
Known Issues
Engine Idle Instability:
Can occur due to dirty throttle body, vacuum leaks, or a failing Idle Air Control (IAC) valve. The manual will guide troubleshooting.
Transmission Slippage:
In automatic transmissions, this could indicate low fluid, worn clutch packs, or issues with the valve body. Manual transmissions might experience clutch wear.
Electrical Gremlins:
Older vehicles can develop minor electrical issues due to corrosion or aging wiring. The wiring diagrams in the manual are crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history of producing small, fuel-efficient, and reliable vehicles, often targeting budget-conscious buyers and emerging markets.
Model Evolution
Charade Generations:
The Charade line has seen numerous generations, evolving from basic city cars to more refined subcompacts. The CB-80 represents a later iteration, often concurrent with the G100/G102 chassis.
Production
Manufacturing Locations:
Primarily Japan, with significant production and assembly in other Asian countries.
🏆 Awards & Recognition
Recognitions
Fuel Economy Awards:
Daihatsu models, including the Charade, were often recognized for their excellent fuel efficiency in their respective classes and markets.
Ratings
Reliability Perception:
Generally considered reliable for their price point, with proper maintenance. The manual is key to ensuring this reliability.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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