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Club Car

Club Car Carryall II Gasoline Vehicle Golf Carts Complete Workshop Service Repair Manual 1986 1987 1988 1989 1990 1991

Club Car Carryall II Gasoline Vehicle Golf Carts Complete Workshop Service Repair Manual 1986 1987 1988 1989 1990 1991

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Vehicle data plateRef 414225
Brand
Club Car
Vehicle
Other Vehicles
Models covered
Carryall II Gasoline Vehicle, Carryall Models, Golf Carts
Years
1986, 1987, 1988, 1989, 1990, 1991
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Club Car
Model:
Carryall II
Vehicle Type:
Golf Cart / Utility Vehicle
Powertrain Type:
Gasoline
Codes
Product Code:
N/A (Digital Download)
👋 Introduction
Market Position
Target Audience:
Club Car Carryall II gasoline vehicle owners and technicians seeking to perform self-maintenance and repairs.
Value Proposition:
Enables significant cost savings by empowering users to perform their own service and repairs.
Competitive Analysis
Advantage Over Alternatives:
Offers comprehensive, step-by-step guidance with visual aids, superior to generic online forums or incomplete service information.
Key Features
Ease Of Use:
Easy-to-follow instructions, making complex procedures accessible to novice mechanics.
Accessibility:
Downloadable format for instant access on various devices (PC, Mac, tablets, smartphones).
Permanence:
Yours to keep forever after download, allowing for repeated access.
📋 Manual Details
Coverage Areas
Model Years Covered:
1986, 1987, 1988, 1989, 1990, 1991
Model Variants Covered:
All Models, Engines, Trim, and Transmission Types
Page Count
Estimated Page Count:
Comprehensive (Exact number not specified, but indicated as 'complete' and 'A-Z')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF compatible)
📖 Manual Coverage
Systems Covered
Engine Service And Repair:
Complete overhaul, component replacement, tuning, diagnostics
Fuel System:
Carburetor adjustment and service, fuel pump, fuel lines, fuel tank
Ignition System:
Spark plugs, ignition coil, distributor (if applicable), timing
Cooling System:
Radiator, fan, water pump, coolant circulation (for applicable gasoline engines)
Transmission And Drivetrain:
Clutch system, differential, drive axles, gear shifting mechanisms
Brakes:
Brake system inspection, adjustment, replacement of pads/shoes, hydraulic system service
Steering System:
Steering wheel, steering column, tie rods, linkages, lubrication
Suspension:
Front and rear suspension components, shocks, bushings, alignment
Electrical System:
Battery, starter, alternator (charging system), wiring diagrams, lighting, accessories
Body And Chassis:
Frame inspection, body panel removal/installation, seat mounting, accessory mounting
Maintenance Procedures:
Routine checks, lubrication points, fluid changes, filter replacements
Procedures Included
Troubleshooting Guide:
Diagnostic charts for common problems and their solutions
Diagnostic Procedures:
Step-by-step methods for identifying faults
Repair Procedures:
Detailed instructions for component removal, repair, and reinstallation
Adjustment Procedures:
Carburetor, brakes, clutch, idle speed, etc.
Disassembly And Assembly:
Comprehensive guide for major components
Lubrication Schedule:
Identification of all lubrication points and recommended intervals
Technical Depth
Depth:
Comprehensive Workshop Level (A-Z, including advanced diagnostics and rebuilds)
Visual Aids:
Includes pictures for clear understanding of procedures
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) or similar universally compatible digital format
Software Requirement:
Adobe Reader (or compatible PDF viewer)
Print Quality
Printability:
Printable by chapter or entire document
Binding Type
Binding:
N/A (Digital Download - User prints and binds)
Paper Type
Paper Recommendation:
N/A (Digital Download - User chooses printing paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Gasoline (Specific engine models not detailed in product info, but manual covers all variants)
Common Engine Brands:
Likely to include engines from manufacturers common in utility vehicles of this era (e.g., Briggs & Stratton, possibly Onan or similar).
Performance
Horsepower Range:
Estimated 10-25 HP (typical for utility golf carts of this period, precise figures depend on specific engine option).
Torque Specifications:
Not specified in product information, but covered within the manual.
Fuel System
Carburetion:
Likely single-barrel carburetor, with detailed adjustment and service procedures in the manual.
Fuel Type:
Unleaded gasoline
Maintenance
Oil Type Recommendation:
Specific SAE viscosity grade (e.g., SAE 30 or 10W-30) to be detailed in the manual based on engine model and climate.
Spark Plug Type:
Specific spark plug part number and gap specifications to be detailed in the manual.
🔧 Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT) or similar clutch/belt drive system for utility golf carts of this era.
Optional
Optional Transmissions:
Not explicitly stated, but manual covers all types.
Features
Drive System:
Direct drive via clutch and belt to differential.
Maintenance
Belt Inspection And Replacement:
Detailed procedures for checking wear, tension, and replacement of drive belts.
Clutch Adjustment And Service:
Procedures for maintaining the primary and driven clutch systems.
Fluid Specifications
Transmission Fluid Type:
Not applicable for most belt-driven systems; manual will specify if any lubrication is required for specific components.
📐 Dimensions
Exterior
Typical Length:
Approximately 8-10 feet (common for utility golf carts).
Typical Width:
Approximately 4-5 feet.
Typical Height:
Approximately 4-5 feet (to top of steering wheel).
Weights
Typical Curb Weight:
Approximately 500-700 lbs (varies by configuration).
Payload Capacity:
Not specified in product info, but likely designed for carrying equipment and passengers.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for this vehicle classification as they are not subjected to standard automotive crash testing.
Active Features
Braking System:
Hydraulic drum brakes (typical for the era), with manual detailing service and adjustment.
Parking Brake:
Mechanical parking brake system, detailed in the manual.
Passive Features
Seat Belts:
May be optional or standard depending on configuration; manual will cover installation and maintenance if applicable.
Roll Bar Or Cage:
Not a standard feature on most golf cart configurations, but manual may cover if aftermarket options exist or for specific utility models.
💡 Technology Features
Infotainment
Infotainment System:
Basic, typically no integrated infotainment system. May have provision for a simple radio/speaker installation.
Driver Assistance
Driver Assistance Features:
None; functionality is purely mechanical and electrical operation.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 50-100 operating hours or annually, specific intervals detailed in the manual.
Air Filter Replacement:
As needed based on operating conditions, or annually; covered in the manual.
Spark Plug Replacement:
Typically annually or every 100-200 operating hours; manual will provide specifics.
Brake Adjustment:
As needed, but regular checks recommended. Manual will guide frequency.
Fluid Specifications
Engine Oil Capacity:
Specific capacity (e.g., 1-1.5 quarts) to be found in the manual based on engine model.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid, as specified in the manual.
Known Issues
Carburetor Fouling:
Common issue with gasoline engines of this age, often leading to rough idling or stalling. Manual provides cleaning and adjustment procedures.
Belt Wear:
Drive belts can wear over time, affecting acceleration and power. Manual covers inspection and replacement.
Brake Adjustment Drift:
Brakes may require periodic adjustment to maintain proper stopping power. Manual offers guidance.
Electrical Connection Corrosion:
Battery terminals and other electrical connections can corrode, leading to starting or charging issues. Manual covers cleaning and checking connections.
📚 Vehicle History
Brand Heritage
Club Car Legacy:
Club Car is a well-established manufacturer of golf cars and utility vehicles, known for durability and functionality.
Model Evolution
Carryall Ii Era:
The Carryall II line represented a robust utility vehicle option, suitable for campuses, industrial sites, and recreational use during the late 1980s and early 1990s.
Production
Production Period:
Model years 1986-1991
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not applicable for this type of manual. The value is in its utility for repair and maintenance.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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