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Chrysler Dodge

Chrysler Dodge Neon 2004 Workshop Service Manual for Repair

Chrysler Dodge Neon 2004 Workshop Service Manual for Repair

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Vehicle data plateRef 390861
Brand
Chrysler Dodge
Vehicle
Cars
Models covered
Chrysler, Neon
Years
2004
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Chrysler Dodge
Model:
Neon
Year:
2004
Codes
Platform Code:
PG (Second Generation Neon)
👋 Introduction
Market Position
Target Audience:
Mechanics, automotive technicians, DIY car owners, service advisors
Competitive Analysis
Value Proposition:
Provides comprehensive, OEM-level repair information for the 2004 Chrysler Dodge Neon at a fraction of the cost of dealership service manuals, with instant download accessibility.
Key Features
Ease Of Use:
Designed for clarity and ease of understanding, even for those with limited prior mechanical experience, with simple explanations and visual aids.
Completeness:
100% complete and intact, ensuring all sections and pages are present and uncorrupted for reliable service information.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair, maintenance, diagnosis, troubleshooting, adjustments, removal, installation, disassembly, assembly
Secondary Coverage:
Service data, special tool references, factory specifications, wear limits, tightening torques, safety precautions, construction and function explanations
Page Count
Total Pages:
1771
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (all variants), fuel system, ignition system, exhaust system, cooling system, lubrication system, emissions control
Drivetrain:
Manual transmission, automatic transmission, clutch system, drive shafts, axles, differentials
Chassis:
Suspension (front and rear), steering system, braking system (including ABS if equipped), wheels, tires
Electrical:
Battery, charging system, starting system, lighting system, instrument cluster, body control modules, wiring diagrams, diagnostic procedures for electrical components
Body:
Body construction, exterior trim, interior trim, doors, windows, seats, HVAC system, body sealing
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, belt inspections and replacements, tune-ups
Repair:
Component removal and installation, disassembly and assembly of major systems, internal component repairs
Diagnosis:
Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnosis
Adjustments:
Engine idle speed, clutch adjustment, parking brake adjustment, wheel alignment specifications
Technical Depth
Depth:
Comprehensive, bumper-to-bumper coverage suitable for both professional mechanics and experienced DIY enthusiasts
Detail Level:
Step-by-step procedures, detailed illustrations, exploded diagrams, photos, schematic diagrams, and specific technical data (torques, clearances, specifications)
📊 Manual Specifications
File Format
Readability:
Optimized for digital viewing and printing, with clear text and high-resolution images.
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF Format)
Paper Type
Paper Type:
N/A (Digital PDF Format)
Requirements
Software Requirement:
Adobe Acrobat Reader or compatible PDF viewer
Os Compatibility:
Windows, macOS, Linux
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
16V (1.6L SOHC), 16V (2.0L SOHC), 16V (2.0L DOHC - SRT-4)
Performance
Horsepower Range:
Approximately 115 HP (1.6L SOHC) to 150 HP (2.0L SOHC) and 230 HP (2.0L DOHC Turbocharged SRT-4)
Torque Range:
Varies by engine; SRT-4 produces around 245 lb-ft
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Management
ECM Type:
Integrated with vehicle diagnostics, often supporting OBD-II protocols.
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Mopar OAT or equivalent)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (Getrag G260 or similar)
Optional
Type:
4-speed Automatic Transmission (e.g., 41TE)
Features
Fluid Type Auto:
ATF+4 (Chrysler Material Designation)
Fluid Type Manual:
GL-4 or GL-5 gear oil (specific viscosity recommended in manual)
📐 Dimensions
Exterior
Body Styles:
2-door Coupe, 4-door Sedan
Weights
Curb Weight Range:
Approx. 2,700 - 3,000 lbs (varies by model and equipment)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for most models, refer to specific NHTSA reports)
NHTSA Front Impact Passenger:
Good (for most models, refer to specific NHTSA reports)
Active Features
ABS:
Optional on some models, standard on SRT-4
Passive Features
Airbags:
Standard front airbags (driver and passenger), optional side airbags on some models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional premium audio systems.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
OBD Ii:
Support for OBD-II diagnostics for emissions and fault code reading.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations).
Coolant Flush:
Typically every 30,000-50,000 miles or 2-3 years.
Transmission Fluid Change Auto:
Every 30,000-60,000 miles, depending on driving conditions.
Fluid Specifications
Engine Oil Viscosity:
Refer to manual; commonly 5W-30 or 10W-30 for naturally aspirated engines, potentially different for SRT-4.
Brake Fluid Type:
DOT 3 or DOT 4, as specified in the manual.
Known Issues
Engine Mounts:
Premature wear or failure of engine and transmission mounts, leading to vibration and noise.
Clutch Release Bearing:
Failure of the clutch release bearing, causing noise and difficulty disengaging the clutch.
Radiator And Cooling System:
Leaking radiators, cracked hoses, and thermostat issues are common.
Suspension Components:
Wear in control arm bushings, ball joints, and sway bar links, affecting ride and handling.
Power Steering:
Leaking power steering pumps or hoses.
📚 Vehicle History
Brand Heritage
Parent Company:
DaimlerChrysler (at the time of production)
Model Evolution
Generation:
Second Generation (2000-2005)
Notable Variants:
SRT-4 (Street and Racing Technology Performance model) introduced in 2003, featuring a turbocharged 2.0L DOHC engine.
Production
Manufacturing Location:
Belvidere, Illinois, USA
🏆 Awards & Recognition
Recognitions
يكل Awards:
The Neon has been a popular model in its segment, known for its affordable pricing and sporty variants like the SRT-4 which received acclaim for its performance value.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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