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Aprilia

aprilia RS 250 Repair Manual

aprilia RS 250 Repair Manual

$17.99
$17.99
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Vehicle data plateRef 47848
Brand
Aprilia
Vehicle
Motorcycle
Models covered
Ford, RS 250, Sierra RS Cosworth
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS 250 Challenge Version
Codes
Engine Code:
RS 250 Challenge (Likely derived from Suzuki RG500 Gamma components)
👋 Introduction
Market Position
Target Audience:
Aprilia RS 250 Challenge Version owners and technicians requiring in-depth service and repair information.
Competitive Analysis
Value Proposition:
Provides dealership-level technical data, enabling users to perform complex maintenance and repairs, saving time and costs associated with professional servicing. Crucial for maintaining the performance and longevity of a specialized sportbike.
Key Features
Manual Utility:
Comprehensive instructions and diagrams for high-quality repairs, facilitating understanding and efficient problem-solving. Acts as a professional reference book for bike maintenance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Technical features and servicing procedures for the Aprilia RS 250 Challenge Version (USA).
Page Count
Estimated Page Count:
Unknown (Based on typical workshop manuals, likely several hundred pages)
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download (within a RAR archive)
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Carburetor Assembly, Fuel Pump, Fuel Filter, Air Filter
Chassis Systems:
Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System
Procedures Included
Maintenance Procedures:
Routine maintenance, oil changes, fluid changes, tire rotation, brake pad replacement, air filter replacement.
Repair Procedures:
Comprehensive instructions for fixing problems, detailed diagnostics and repair of all major systems.
Technical Depth
Depth:
Professional level, equivalent to dealership technician manuals, covering everything from basic servicing to detailed repair and diagnosis.
📊 Manual Specifications
File Format
Download Package:
RAR archive, requires WinRAR or compatible extraction software.
Document Format:
PDF
Print Quality
Printability:
Assumed to be printable due to PDF format, intended for professional use, implying good clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, V-twin
Performance
Displacement:
249 cc
Bore X Stroke:
54 mm x 54.5 mm
Horsepower Estimate:
Approx. 70-75 HP (stock, depending on year and market)
Torque Estimate:
Approx. 42 Nm (stock)
Fuel System
Carburetion:
Dual 32mm Mikuni TMR carburetors (typical for Challenge Version)
Fuel Type:
Unleaded gasoline (high octane recommended)
Engine Lubrication
Lubrication Type:
Premix or Autolube (check specific model variant, autolube is common)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain driven
📐 Dimensions
Weights
Dry Weight:
Approx. 140 kg
Wet Weight:
Approx. 165 kg (fully fueled)
Exterior
Length Overall:
Approx. 1980 mm
Width Handlebar:
Approx. 720 mm
Height Seat:
Approx. 810 mm
Wheelbase:
Approx. 1385 mm
🛡️ Safety Features
Ratings
Safety Features Overview:
Focus on rider control and braking; no electronic rider aids like ABS or traction control typically found on this model.
Active Features
Braking System:
Dual front discs (e.g., 320mm) with 4-piston calipers, single rear disc with 2-piston caliper. Often featuring Brembo components.
Passive Features
Frame Design:
Aluminum twin-spar frame for rigidity and handling.
💡 Technology Features
Infotainment
Dashboard Instruments:
Analog tachometer, speedometer, coolant temperature gauge, and indicator lights.
Driver Assistance
Rider Aids:
None; this is a pure performance sportbike focused on mechanical feedback and rider skill.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, depending on usage. Transmission oil change every 6,000-10,000 km.
Spark Plug Replacement:
Every 6,000-8,000 km (or as per manual specification, type NGK BR9EG or similar).
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze/coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (check manual for specific recommendation).
Transmission Oil Type:
SAE 10W-40 or 15W-50 motorcycle-specific gear oil (check manual for exact API GL rating and viscosity).
Known Issues
Common Wear Items:
Clutch plates, exhaust valve mechanism (if equipped), crankcase seals, ignition coils, carburetor synchronization.
Two Stroke Specific Concerns:
Proper oil-fuel mixture, decarbonizing exhaust ports and power valves, potential for piston ring wear if not maintained.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a rich racing heritage, particularly in smaller displacement classes, known for producing high-performance sportbikes with advanced chassis and engine technology.
Model Evolution
Rs250 Development:
The RS250 was developed from the highly successful Suzuki RGV250 Gamma, utilizing its V-twin two-stroke engine and chassis components, significantly enhancing performance and handling with Aprilia's Italian engineering and design flair.
Production
Production Period:
Produced from 1995 to 2004.
Challenge Version Origin:
The 'Challenge Version' typically refers to a variant prepared or optimized for track day use or racing homologation, often featuring higher-spec components and tuning.
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
The Aprilia RS 250 was consistently praised by motorcycle journalists for its exceptional handling, powerful two-stroke engine, and premium components, often considered one of the best 250cc sportbikes of its era.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

Ver detalhes completos
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  • Coverage check Not sure it fits? Send the model and VIN before you buy.