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Yamaha

Yamaha Grizzly 550 / 700 Service Manual Repair 2009-2013 YFM5FG YFM7FG

Yamaha Grizzly 550 / 700 Service Manual Repair 2009-2013 YFM5FG YFM7FG

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Vehicle data plateRef 27324
Brand
Yamaha
Vehicle
ATV
Models covered
Grizzly 550, Grizzly 700, Grizzly Models, YFM5FG, YFM7FG
Years
2009, 2010, 2011, 2012, 2013
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

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🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 550 / 700
Model Codes:
YFM5FG, YFM5FGY, YFM5FGPY, YFM7FG, YFM7FGY, YFM7FGPY
Product Name:
Yamaha Grizzly 550 / 700 Service Manual Repair 2009-2013 YFM5FG YFM7FG PDF Download
👋 Introduction
Market Position
Description:
The Yamaha Grizzly line is renowned for its robust performance, reliability, and capability in off-road and utility applications. This service manual provides essential documentation for owners and technicians to maintain and repair these highly capable ATVs.
Competitive Analysis
Competitors:
Key competitors in this segment include models from Honda (e.g., FourTrax Foreman, Rubicon), Polaris (e.g., Sportsman series), Can-Am (e.g., Outlander series), and Kawasaki (e.g., Brute Force series).
Key Features
Utility Focus:
Grizzly models are designed for demanding work and recreation, featuring powerful engines, durable chassis, and advanced suspension systems.
Technology Integration:
Models incorporate fuel injection for improved performance and efficiency, and often feature electronic power steering (EPS) on higher trim levels.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2009-2013 (with primary focus on 2009, minor updates for later years)
Page Count
Page Count:
444
Manual Type
Manual Type:
Factory Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine teardown, rebuild, troubleshooting, internal components (piston, connecting rod, crankshaft, cylinder, valves, camshaft, clutch, etc.), lubrication system, cooling system (radiator, coolant).
Fuel System:
Fuel injection (EFI), fuel pump, fuel lines, fuel tank, mixture screw adjustment, carburetor components (main jet, pilot jet, if applicable to specific variants).
Drivetrain:
Transmission, drive shaft, primary reduction gear, differential, final drive, gearshift operation, reverse gear.
Electrical System:
Ignition system (magneto, spark plug, coil), starting system (starter motor), charging system (rectifier, regulator, stator), battery, wiring diagrams, switches, lights.
Brakes:
Brake system components (rotors, pads, hydraulic lines), brake operation, troubleshooting.
Suspension And Steering:
Front forks, rear suspension (swingarm, strut), steering system, linkage, handlebars.
Chassis And Bodywork:
Frame, body panels, fenders, seat, storage, plastics, exhaust system, muffler.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (engine oil, coolant), filter replacements, lubrication points, tire pressure checks, spark plug inspection/replacement.
Troubleshooting:
Diagnostic procedures for common problems (e.g., no spark, starting issues, engine performance problems, error codes), repair guidance.
Repair And Rebuild:
Complete teardown and rebuild procedures for all major vehicle components, including engine overhaul, transmission rebuild, suspension repairs, and electrical system fixes.
Technical Specifications:
Torque specifications for critical fasteners, engine specifications (bore, stroke, compression ratio, displacement), fluid capacities, viscosity recommendations, valve clearance data.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds).
Features
Searchability:
Yes, searchable PDF.
Navigation:
Clickable chapters for easy navigation.
Illustrations:
Includes pictures and part diagrams.
Usage Rights:
No restrictions on printing or saving/burning to disc.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Grizzly 550 Engine Type:
4-stroke, liquid-cooled, SOHC, 4-valve, single-cylinder
Grizzly 700 Engine Type:
4-stroke, liquid-cooled, DOHC, 4-valve, single-cylinder
Grizzly 550 Displacement:
535cc
Grizzly 700 Displacement:
686cc
Grizzly 550 Bore X Stroke:
95.0 mm x 74.2 mm
Grizzly 700 Bore X Stroke:
100.0 mm x 85.5 mm
Grizzly 550 Compression Ratio:
9.2:1
Grizzly 700 Compression Ratio:
9.2:1
Performance
Estimated Horsepower 550:
Approx. 45-50 HP (varies by specific model and tuning)
Estimated Horsepower 700:
Approx. 50-55 HP (varies by specific model and tuning)
Fuel System
Fuel Delivery:
Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Ultramatic Automatic Transmission with Continuously Variable Transmission (CVT)
Drive Modes:
2WD/4WD with locking front differential
Gear Selection:
High, Low, Neutral, Reverse, Park
Features
Engine Braking:
Integrated engine braking provided by the Ultramatic system.
📐 Dimensions
Exterior
Length 550:
Approx. 82.3 inches (2090 mm)
Length 700:
Approx. 82.3 inches (2090 mm)
Width 550:
Approx. 45.5 inches (1155 mm)
Width 700:
Approx. 45.5 inches (1155 mm)
Height 550:
Approx. 49.2 inches (1250 mm)
Height 700:
Approx. 49.2 inches (1250 mm)
Weights
Dry Weight 550:
Approx. 623 lbs (283 kg)
Dry Weight 700:
Approx. 661 lbs (300 kg)
Ground Clearance:
Approx. 11.4 inches (290 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing
Towing Capacity:
1322 lbs (600 kg)
🛡️ Safety Features
Ratings
Atv Safety:
ATV safety guidelines and recommended operating practices are typically covered in owner's manuals but crucial for safe operation. This repair manual provides the technical foundation for ensuring the vehicle is in safe operating condition.
Active Features
Braking System:
Hydraulic disc brakes on all wheels for reliable stopping power.
Passive Features
Chassis Design:
Durable steel frame designed for off-road conditions.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (utility/off-road focused vehicle). Features are primarily functional.
Driver Assistance
Electronic Power Steering Eps:
Available on higher trim levels, providing reduced steering effort and improved rider comfort, especially at low speeds or over rough terrain. Manual covers its diagnostics and repair.
Connectivity
Diagnostic Ports:
Diagnostic connectors for accessing engine control unit (ECU) data and error codes are present.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 600 miles (1000 km) or 6 months, whichever comes first (refer to manual for specific interval).
Air Filter Cleaning:
Regular inspection and cleaning, typically every 600 miles (1000 km) or more frequently in dusty conditions.
Spark Plug Replacement:
Typically every 1200 miles (2000 km) or 12 months.
Fluid Specifications
Engine Oil Type:
Yamalube 4W (or equivalent SAE 10W-40 API SG or higher, JASO MA)
Engine Oil Capacity:
Approx. 2.1 quarts (2.0 liters) with filter change (refer to manual for exact capacity).
Coolant Type:
Ethylene glycol-based coolant with anti-rust/anti-freeze properties (typically 50/50 mixture with distilled water).
Known Issues
Common Problems:
While generally reliable, potential issues could include drive belt wear in the CVT, occasional starting system glitches, and standard wear and tear on suspension components due to aggressive use. The manual will detail specific troubleshooting for these.
📚 Vehicle History
Brand Heritage
Yamaha Atv:
Yamaha has a long-standing reputation for producing reliable and high-performance off-road vehicles, with the Grizzly line being a cornerstone of their ATV offerings for decades.
Model Evolution
Grizzly Line Development:
The Grizzly has evolved significantly, with the 550 and 700 models representing advancements in engine technology, chassis design, and rider comfort compared to earlier generations. The 2009-2013 period saw refinements in fuel injection systems and overall performance tuning.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Yamaha Grizzly models consistently receive positive reviews and industry recognition for their class-leading capability, durability, and rider-focused design.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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