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Ford

Ford FLEX 2009-2012 Factory Repair Service Workshop Manual

Ford FLEX 2009-2012 Factory Repair Service Workshop Manual

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Vehicle data plateRef 155855
Brand
Ford
Vehicle
Car
Models covered
Agriculture, Applicators, CASE, FLEX, Flex Air Models, Other Agricultural Equipment
Years
2009, 2010, 2011, 2012
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Ford
Model:
Flex
Years Covered:
2009, 2010, 2011, 2012
Market Focus:
US/Canada Models
Codes
Chassis Code:
D2C (Ford D3 platform)
Engine Codes:
Duratec 3.5L V6 (2009-2012), EcoBoost 3.5L V6 Twin-Turbo (2010-2012)
👋 Introduction
Market Position
Vehicle Segment:
Full-size crossover SUV, positioned as a more stylish and car-like alternative to traditional SUVs.
Target Audience:
Families seeking versatile transportation with modern styling and available all-wheel drive.
Competitive Analysis
Key Competitors:
Buick Enclave, Chevrolet Traverse, GMC Acadia, Mazda CX-9.
Unique Selling Proposition:
Distinctive styling, spacious three-row seating, and a comfortable ride compared to many competitors.
Key Features
Design:
Unconventional, 'long wagon' styling; distinctive grille and rear fascia.
Interior Versatility:
Three rows of seating, available second-row captain's chairs, fold-flat third-row seat.
Performance Options:
Available powerful EcoBoost twin-turbocharged V6 engine.
Manual Value Proposition:
Provides comprehensive OEM-level repair and maintenance data essential for preserving vehicle integrity and performance.
📋 Manual Details
Coverage Areas
Geographical Coverage:
United States and Canada
Regional Variations:
Includes specifications and procedures relevant to North American market vehicles.
Page Count
Estimated Page Count:
Extensive (Exact count not provided, but typical factory service manuals are several thousand pages when considering all variants and combined electrical manuals).
Manual Type
Type:
Factory Service and Repair Workshop Manual
Purpose:
Official guide for diagnosing, servicing, and repairing the vehicle.
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel systems, emission control, lubrication, cooling systems, ignition systems, starter, charging system, clutch, manual transmission, automatic transmission, transfer case, propeller shaft.
Chassis:
Suspension and axle, brake systems, steering systems.
Electrical:
Electrical wiring manual, body electrical systems, starting and charging systems, ignition, infotainment, lighting, instrument cluster, power accessories.
Body:
Body construction, interior trim, exterior panels, doors, windows, seating systems.
HVAC:
Air conditioning system diagnosis and repair.
Safety:
Restraint system (airbags, seatbelts), structural integrity.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, component inspections.
Diagnostics:
Troubleshooting procedures, diagnostic trouble codes (DTCs), symptom-based diagnostics.
Repair:
Component removal and installation, overhaul procedures, assembly and disassembly.
Adjustment:
Wheel alignment, brake adjustments, belt tensioning.
Calibration:
Electronic module calibration, sensor recalibration.
Technical Depth
Depth:
Comprehensive from basic maintenance to complex diagnostics and component overhaul.
User Level:
Suitable for professional technicians and knowledgeable DIY enthusiasts.
Detail Level:
Detailed torque specifications, clearances, procedures, and electrical schematics.
📊 Manual Specifications
File Format
Compatibility:
Win95/98/ME/XP/vista/7/8/8.1/10/Linux/MAC/IOS/Android
Searchability:
Likely text-searchable within the PDF for quick information retrieval.
Readability:
Clear and concise text with detailed illustrations for ease of understanding.
Print Quality
Printability:
Designed to be printable for hands-on use.
Binding Type
Binding:
Not applicable (PDF format)
Paper Type
Paper:
Not applicable (PDF format)
⚙️ Engine Specifications
Primary Engine
Base Engine:
3.5L Duratec V6
Base Engine Power:
Approx. 262 hp @ 6250 rpm
Base Engine Torque:
Approx. 248 lb-ft @ 4500 rpm
Optional Engine
Optional Engine:
3.5L EcoBoost V6 Twin-Turbo
Optional Engine Power:
Approx. 355 hp @ 5700 rpm
Optional Engine Torque:
Approx. 350 lb-ft @ 3500 rpm
Performance
Fuel Type:
Unleaded Gasoline
Emission Standards:
Meets EPA emissions standards for the specified model years.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential port or direct injection for EcoBoost.
Fuel Pump:
In-tank electric fuel pump module.
🔧 Transmission
Standard
Transmission Type:
6-speed SelectShift Automatic Transmission
Transmission Code:
6F50 (for 3.5L V6), 6F55 (for EcoBoost 3.5L V6 and AWD variants)
Optional
Drivetrain:
Available Front-Wheel Drive (FWD) and All-Wheel Drive (AWD).
Features
Shifting Modes:
SelectShift functionality allowing manual gear selection.
Transmission Fluid Type:
Mercon LV (for 6F50/6F55)
Transmission Fluid Capacity:
Approx. 9.7 - 10.7 quarts (9.2 - 10.1 liters) depending on configuration (refer to manual for exact capacity).
📐 Dimensions
Exterior
Length:
Approx. 201.9 inches (5128 mm)
Width:
Approx. 78.2 inches (1986 mm)
Height:
Approx. 68.4 inches (1737 mm)
Wheelbase:
Approx. 117.9 inches (3000 mm)
Interior
Seating Capacity:
7 passengers (standard 2-3-2 configuration).
Passenger Volume:
Approx. 157.0 cubic feet (4446 liters).
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 20.0 cubic feet (566 liters).
Cargo Volume Behind 2Nd Row:
Approx. 40.2 cubic feet (1138 liters).
Cargo Volume Behind 1St Row:
Approx. 83.2 cubic feet (2356 liters).
Weights
Curb Weight FWD:
Approx. 4535 lbs (2057 kg)
Curb Weight AWD:
Approx. 4767 lbs (2162 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 5900-6150 lbs (2676-2790 kg), varies by configuration.
Towing Capacity:
Up to 5,000 lbs (2268 kg) with optional tow package.
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Achieved 5-star ratings in some NHTSA tests for frontal and side impact during its generation.
IIHS Rating:
Received 'Good' ratings in many IIHS crashworthiness tests for its era.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Esc:
Standard Electronic Stability Control (ESC) with Roll Stability Control (RSC).
Traction Control:
Traction Control System (TCS) standard, enhanced with AWD.
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, Safety Canopy side-curtain airbags for all three rows.
Seatbelts:
Three-point seatbelts for all seating positions, height-adjustable front belts, Belt Minder system.
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system for second-row seating.
💡 Technology Features
Infotainment
Infotainment System:
Available SYNC infotainment system with voice recognition, Bluetooth connectivity, and USB ports.
Navigation:
Optional GPS navigation system.
Audio Options:
Premium audio systems, including Sony branded units, available on higher trims.
Driver Assistance
Rear Camera:
Available rearview camera system.
Parking Sensors:
Available rear parking sensors.
Blind Spot Monitoring:
Not commonly available on these early models, but advanced driver-assist features were emerging.
Connectivity
Usb Ports:
Standard or available USB ports for media playback and device charging.
Bluetooth:
Standard or available Bluetooth for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes (refer to manual).
Tire Rotation:
Every 7,500 miles (12,000 km) or oil change interval.
Cabin Air Filter:
Recommended every 15,000-30,000 miles (24,000-48,000 km) or annually, depending on environment.
Spark Plugs:
Duratec 3.5L V6: Typically iridium plugs with a 100,000-mile (160,000 km) interval. EcoBoost 3.5L V6: May have different recommendations; consult manual.
Fluid Specifications
Engine Oil Type:
SAE 5W-20, meeting Ford WSS-M2C945-A specification.
Engine Oil Capacity:
Approx. 6.0 quarts (5.7 liters) for 3.5L V6; consult manual for EcoBoost capacity.
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent meeting Ford WSS-M97B44-D specification (typically a 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 motor vehicle brake fluid.
Known Issues
Transmission Issues:
Some owners have reported occasional transmission harshness or delayed engagement, particularly in earlier models.
Engine Mounts:
Can wear prematurely, leading to vibrations felt in the cabin, especially at idle or during acceleration.
Water Pump:
Occasionally reported leaks or failure, especially as mileage increases.
Climate Control:
Blend door actuator failures can lead to improper temperature control or airflow direction.
📚 Vehicle History
Brand Heritage
Manufacturer:
Ford Motor Company, a long-standing American automotive manufacturer with a rich history of innovation and diverse vehicle offerings.
Model Evolution
Introduction Year:
2008 for the 2009 model year.
Platform:
Built on Ford's D3 platform, shared with other large Ford and Volvo vehicles.
Facelifts Updates:
Received minor updates during its production run, including powertrain enhancements (EcoBoost introduction in 2010) and interior/exterior styling tweaks.
Production
Manufacturing Location:
Oakville Assembly Plant, Ontario, Canada.
Production End Year:
2019 (this manual covers up to 2012).
🏆 Awards & Recognition
Recognitions
Initial Reception:
Praised for its unique styling and comfortable interior by automotive journalists upon release.
Safety Awards:
Achieved good safety ratings from NHTSA and IIHS, indicating a structurally sound vehicle.
Ratings
Consumer Reports:
Varied consumer reports on reliability during its production run; this manual is key to maintaining optimal performance.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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