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Yamaha

Yamaha Grizzly 350 4x4 ATV 2012-2013 Full Service & Repair Manual

Yamaha Grizzly 350 4x4 ATV 2012-2013 Full Service & Repair Manual

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Vehicle data plateRef 69263
Brand
Yamaha
Vehicle
ATV
Models covered
Grizzly 350 4x4, Grizzly Models
Years
2012, 2013
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 4x4
Model Variant:
350 4WD
Model Year:
2012-2013
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Segment:
Mid-size utility ATV, known for reliability and versatility.
Competitive Analysis
Competitors:
Honda FourTrax, Polaris Sportsman, Kawasaki Brute Force.
Key Features
Distinguishing Features:
Shaft-driven 4WD, reliable air-cooled engine, comfortable riding position, rugged construction.
Value Proposition
Manual Utility:
Enables DIY maintenance, repairs, and troubleshooting, saving significant labor costs.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (factory specifications apply)
Language:
English
Page Count
Estimated Pages:
Hundreds (specific count not provided, but described as extensive)
Manual Type
Type:
Full Service & Repair Workshop Manual
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, troubleshooting, diagnostics, carburetor, ignition, cooling, lubrication.
Transmission:
Automatic transmission (Ultramatic®), gear shifting mechanisms, clutch, drive shaft, differential maintenance.
Drivetrain:
4x4 system, engage/disengage mechanisms, CV joints, wheel hubs, drive axles.
Suspension:
Front and rear suspension systems, shock absorbers, control arms, bushings, wheel bearings.
Brakes:
Hydraulic brake system, master cylinders, brake lines, calipers, brake pads, brake fluid specifications.
Electrical:
Starting system, charging system (stator, regulator/rectifier), battery maintenance, lighting, wiring diagrams, fuses, relays.
Fuel System:
Fuel tank, fuel pump, fuel filter, carburetor (Mikuni BS32), fuel lines, air filter maintenance.
Cooling System:
Radiator, fan, coolant type and capacity, thermostat operation.
Bodywork Chassis:
Frame inspection, body panel removal/installation, seat, handlebars, racks, fenders.
Procedures Included
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, valve adjustments, lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, fault finding charts.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly.
Rebuilds:
Engine, transmission, and carburetor rebuilds with detailed component specifications.
Adjustments:
Carburetor tuning, valve lash adjustment, brake lever free play, throttle cable adjustment.
Diagnostics:
Electrical system diagnostics, ignition timing checks, compression testing.
Wiring Schematics:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth Level:
Professional-grade; covers basic maintenance to complete engine and component overhauls.
Diagnostic Capability:
Advanced troubleshooting and diagnostic procedures.
Visual Aids:
Hundreds of detailed photos and exploded diagrams for clarity.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF (typical for factory manuals).
Print Quality
Print Capability:
Printable (single pages or entire manual).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows and macOS compatible.
Licensing
Usage Rights:
Unlimited use on multiple devices; no expiry date.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, SOHC, 2-valve
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Cooling System:
Air-cooled with fan assist
Performance
Horsepower:
Approx. 19.5 HP @ 6,500 RPM (estimate based on similar models)
Torque:
Approx. 20.1 lb-ft @ 5,000 RPM (estimate based on similar models)
Fuel System
Carburetor:
Mikuni BS32, single
Fuel Type:
Unleaded gasoline, 87 octane or higher
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 motorcycle oil (check manual for exact spec)
Spark Plug
Spark Plug Type:
NGK CR7E (verify with manual)
Valve Clearance
Intake Clearance:
0.08 - 0.12 mm (0.003 - 0.005 in) (cold engine, verify with manual)
Exhaust Clearance:
0.12 - 0.16 mm (0.005 - 0.006 in) (cold engine, verify with manual)
🔧 Transmission
Standard
Type:
Yamaha Ultramatic® Continuously Variable Transmission (CVT)
Drive System:
Shaft drive, 4WD
Features
Gear Reduction:
High/Low range with Neutral and Reverse
Transmission Fluid
Fluid Type:
Yamalube Gear Oil (or equivalent 80W-90 gear oil) for final drive, CVT oil specifications in manual.
📐 Dimensions
Exterior
Length:
Approx. 76.8 in (1950 mm)
Width:
Approx. 41.5 in (1055 mm)
Height:
Approx. 45.5 in (1155 mm)
Weights
Dry Weight:
Approx. 562 lbs (255 kg)
Ground Clearance:
Approx. 10.8 in (275 mm)
Capacities
Fuel Capacity:
3.7 gal (14 L) with 1.0 gal reserve
Engine Oil Capacity:
Approx. 2.3 US qt (2.2 L) with filter change (verify with manual)
Cooling System Capacity:
Approx. 1.7 US qt (1.6 L) (verify with manual)
Towing Capacity
Towing Rating:
1,322 lbs (600 kg)
Cargo Capacity
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
🛡️ Safety Features
Ratings
Safety Standard:
Designed to meet ANSI standards (for ATVs).
Active Features
Braking System:
Hydraulically operated disc brakes front and rear.
4Wd System:
On-Command® push-button 2WD/4WD engagement.
Passive Features
Lighting:
Dual 30W halogen headlights, 8W brake light.
Ergonomics:
Comfortable seating and intuitive controls for rider safety and control.
💡 Technology Features
Infotainment
Infotainment System:
N/A (basic utility ATV, no complex infotainment)
Driver Assistance
Driver Assistance Features:
N/A (basic utility ATV, no electronic driver aids beyond 4WD selector)
🔧 Maintenance
Service Intervals
Initial Service:
Recommended at 100-200 miles or 1 month (verify with manual for break-in service).
Engine Oil Change:
Every 1,000 miles or 6 months, or more frequently under severe use (verify with manual).
Air Filter Cleaning:
Regular inspection and cleaning, especially in dusty conditions (verify interval with manual).
Valve Adjustment:
Every 2,000 miles or 12 months (verify with manual).
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (or equivalent) 10W-40 or 20W-50 motorcycle oil meeting API service classification SG or higher.
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Spec:
Permanent type antifreeze coolant (ethylene glycol based) with demineralized water, 50/50 mix recommended.
Known Issues
Common Wear Items:
CVT belt wear, brake pad wear, suspension bushings.
Potential Electrical:
Occasional issues with voltage regulator/rectifier under heavy load or age, water ingress to connectors.
Carburetor Maintenance:
Susceptible to clogging from fuel varnish if not run regularly or stabilized.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, a global leader in powersports and marine products.
Model Evolution
Predecessors:
Successor to earlier Grizzly 350 models, building on Yamaha's reputation for durability.
Production
Manufacturing Location:
Typically manufactured in Japan or other Yamaha global facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Yamaha Grizzly models consistently receive positive reviews for reliability and performance in the utility ATV segment.

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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