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Suzuki

Suzuki King Quad 500 2008-2011 Workshop Service Manual

Suzuki King Quad 500 2008-2011 Workshop Service Manual

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Vehicle data plateRef 81706
Brand
Suzuki
Vehicle
ATV
Models covered
King Quad 500, King Quad Models
Years
2008, 2009, 2010, 2011
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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This manual covers the Suzuki King Quad 500 ATV, manufactured for the model years 2008 through 2011. The King Quad is a high-performance utility ATV, known for its robust engineering and reliability, featuring a liquid-cooled, 4-stroke, SOHC V-twin engine and Suzuki's pulley-type continuously variable transmission (CVT) with selectable 2WD/4WD and a locking front differential. Its independent front and rear suspension with adjustable shocks provides a comfortable and capable ride, making it a strong competitor in the utility ATV segment. This comprehensive workshop service manual provides detailed guidance for the repair and overhaul of the Suzuki King Quad 500. It covers essential areas including engine systems, drivetrain, electrical diagnostics, chassis components, and bodywork. The manual includes procedures for routine maintenance, tune-ups, component removal and installation, and complete assembly rebuilds, along with troubleshooting and diagnostic steps. This resource is designed to assist owners, mechanics, and technicians in maintaining and repairing their vehicle effectively, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad 500
Model Variant:
ATV (All-Terrain Vehicle)
Applicable Years:
2008, 2009, 2010, 2011
Codes
Engine Code Prefix:
M750
👋 Introduction
Market Position
Market Segment:
High-performance utility ATV segment
Competitive Analysis
Competitors:
Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly
Key Features Vehicle
Engine Type:
Liquid-cooled, 4-stroke, SOHC, V-twin
Drive System:
Suzuki's pully-type continuously variable transmission (CVT), selectable 2WD/4WD with locking front differential
Suspension:
Independent front and rear suspension with adjustable shocks
Key Features Manual
Manual Benefit 1:
Enables professional-quality repairs and maintenance
Manual Benefit 2:
Cost savings by reducing reliance on dealer service
Manual Benefit 3:
Empowers owners with in-depth knowledge of their vehicle
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and overhaul of Suzuki King Quad 500 ATVs
Secondary Coverage:
Proprietary component repairs, general automobile practices
Page Count
Page Count:
624
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, fuel system, ignition, lubrication system, exhaust
Drivetrain Systems:
Transmission disassembly and assembly, clutch, drive shafts, differentials
Electrical Systems:
Electrical system diagnostics, wiring diagrams, battery, starter, charging system, lighting
Chassis Systems:
Frame, suspension, steering, brakes, wheels, tires
Body Systems:
Body panels, seating, racks, controls
Procedures Included
Maintenance:
Tune-ups, routine maintenance, fluid changes, filter replacements
Repair Overhaul:
Component removal and installation, disassembly and reassembly of major assemblies (engine, transmission)
Diagnostics:
Troubleshooting procedures, diagnostic fault finding
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Assumed Knowledge:
Technician fully conversant with general automobile practices
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Yes, printable
Binding Type
Binding Type:
Digital Download (Not a hard copy)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, SOHC, V-twin
Displacement:
493cc (approximate - specific to 500 model)
Bore X Stroke:
Refer to manual for specific dimensions
Compression Ratio:
Refer to manual for specific ratios
Performance
Horsepower:
Refer to manual for specific output figures
Torque:
Refer to manual for specific output figures
Fuel System
Fuel Delivery:
Fuel Injection (EFI) - specific system details in manual
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Type:
Refer to manual for exact Suzuki specifications (e.g., SAE 10W-40 API SG or higher)
Oil Capacity:
Refer to manual for specific engine oil capacity
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Modes:
2WD/4WD with locking front differential
Features
Gear Reduction:
High/Low range, Neutral, Reverse
Fluid Type
Transmission Fluid:
Refer to manual for exact Suzuki specifications (e.g., SAE 80W-90 Gear Oil)
📐 Dimensions
Exterior
Overall Length:
Refer to manual for specific dimensions
Overall Width:
Refer to manual for specific dimensions
Overall Height:
Refer to manual for specific dimensions
Weights
Curb Weight:
Refer to manual for specific curb weight
Towing Capacity:
Refer to manual for specific towing capacity
Rack Capacity Front:
Refer to manual for specific front rack capacity
Rack Capacity Rear:
Refer to manual for specific rear rack capacity
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI/SVIA safety standards for ATVs
Active Features
Braking System:
Hydraulic disc brakes (front and rear) - details in manual
Engine Braking:
CVT provides engine braking effect
Passive Features
Rollover Protection:
N/A (ATV design inherently lacks ROPS)
Seatbelt:
N/A (ATV design)
Warnings Precautions
Manual Emphasis:
Emphasizes the use of safety equipment and adherence to safety precautions during repairs
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV)
Driver Assistance
Driver Assistance Features:
N/A (Focus on mechanical systems)
Connectivity
Connectivity Features:
N/A
Lighting
Lighting System:
Halogen headlights, LED taillight/brake light - details in electrical section
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for recommended intervals (e.g., every 1000 km or 6 months)
Air Filter Maintenance:
Refer to manual for recommended inspection and replacement intervals
Spark Plug Replacement:
Refer to manual for recommended replacement intervals
Fluid Specifications
Coolant Type:
Refer to manual for specific coolant mixture (e.g., 50/50 ethylene glycol based)
Brake Fluid Type:
Refer to manual for specific brake fluid specification (e.g., DOT 3 or DOT 4)
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, brake pads (typical for any ATV)
Manual Utility For Issues:
Provides diagnostic and repair procedures for common issues
Torque Specifications
Importance Of Torque:
Crucial for proper assembly and safety; manual provides detailed torque values
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Heritage Focus:
Known for reliable engines and robust chassis in powersports
Model Evolution
King Quad Lineage:
Part of Suzuki's long-standing King Quad ATV lineup, known for capability and comfort
Production
Manufacturing Location:
Refer to vehicle identification plate for manufacturing country
🏆 Awards & Recognition
Recognitions
Atv Awards:
N/A (Specific awards for this model generation not readily available, but King Quad line generally well-regarded)
Ratings
Consumer Ratings:
Refer to consumer reviews for owner satisfaction metrics
Certifications
Safety Certifications:
Adheres to relevant industry safety certifications (e.g., ANSI/SVIA)

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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