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Suzuki

Suzuki King Quad 250 LT-4WDX 1987-98 Workshop Service Manual

Suzuki King Quad 250 LT-4WDX 1987-98 Workshop Service Manual

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Vehicle data plateRef 81887
Brand
Suzuki
Vehicle
Atv
Models covered
Engines, King Air, King Quad 250 LT-4WDX
Years
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad 250
Model Code:
LT-4WDX
Engine Type:
ATV
Codes
Chassis Code:
LT-4WDX
👋 Introduction
Market Position
Target User:
Mechanical technicians and knowledgeable ATV owners
Competitive Analysis
Manual Value Proposition:
Provides dealer-level service information, enabling cost savings and professional-quality repairs.
Key Features
Safety Emphasis:
Highlights safety equipment and precautions, including torque specifications.
Information Reliability:
Promises accurate and reliable information for effective maintenance and repair.
📋 Manual Details
Coverage Areas
Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Page Count
Page Count:
472
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive overhaul, diagnostics, tune-ups
Transmission:
Removal, installation, overhaul, diagnostics
Fuel System:
Carburetor adjustment, fuel pump, fuel lines, tank service
Ignition System:
CDI unit, spark plugs, ignition timing, wiring
Electrical System:
Wiring diagrams, lighting, battery, starter, charging system, switches
Lubrication System:
Oil pump, oil passages, oil filter, lubrication points
Exhaust System:
Muffler, exhaust pipe, heat shields
Bodywork:
Frame, fenders, seat, handlebars, plastics, decals
Suspension:
Front and rear suspension, shock absorbers, springs, bushings
Braking System:
Front and rear brakes, brake pads, brake fluid, master cylinder, calipers
Drive Train:
4WD system, drive shafts, differentials, CV joints
Cooling System:
Cooling fins and air passages for engine cooling
Steering System:
Handlebars, steering shaft, tie rods, steering knuckles
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, chain adjustment
Troubleshooting:
Diagnostic charts, symptom analysis, common problem solutions
Repair Procedures:
Step-by-step instructions for component removal, repair, and reassembly
Overhaul Procedures:
Complete engine, transmission, and driveline overhauls
Installation Procedures:
Installation of new or rebuilt components
Assembly Disassembly:
Detailed instructions for taking apart and putting back together major assemblies
Wiring Diagrams:
Detailed electrical system wiring schematics
Torque Specifications:
Essential torque values for critical fasteners across all systems
Technical Depth
Technical Depth:
Comprehensive, covering basic to advanced repairs and diagnostics
Diagnostic Tools:
Emphasis on common tools and specialized Suzuki tools where applicable
Proprietary Components:
Includes instructions for proprietary components and references to manufacturer guidelines
Special Tools:
Identification and usage of required or recommended Suzuki special tools
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printable:
Yes
Binding Type
Delivery Method:
Electronic Delivery via Email
Paper Type
Format Note:
PDF form, not a hard copy
⚙️ Engine Specifications
Primary Engine
Engine Description:
Air-cooled, 4-stroke, single-cylinder engine
Displacement:
246cc (approximate, specific details in manual)
Cooling System:
Air-cooled
Bore X Stroke:
Refer to manual for precise dimensions (typical for 250cc class)
Valve Train:
SOHC (Single Overhead Camshaft), 2 valves per cylinder (typical)
Performance
Horsepower:
Not explicitly stated, but typical for its class and era (e.g., 15-20 HP)
Torque:
Not explicitly stated, but typical for its class and era
Fuel System
Carburetor:
Single carburetor (specific model and jetting detailed in manual)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Automatic (Torque Converter)
Features
Gear Selection:
High/Low range, Neutral, Reverse
Drive System:
Shaft drive with selectable 4WD
📐 Dimensions
Exterior
Length:
Not specified, typical ATV dimensions
Width:
Not specified, typical ATV dimensions
Height:
Not specified, typical ATV dimensions
Weights
Dry Weight:
Approximately 562 lbs (255 kg) - varies by source, manual will have exact
Ground Clearance:
Not specified, typical ATV clearance (e.g., 7-9 inches)
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to general ATV safety guidelines; manual details specific precautions.
Active Features
Braking System Type:
Front and rear drum or disc brakes (manual specifies type and operation)
Passive Features
Lighting:
Headlights, taillight, brake light
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation (speedometer, odometer, indicator lights); no advanced infotainment features.
Driver Assistance
Driver Assistance Features:
None
Connectivity
Connectivity Options:
None
Lighting Technology
Headlight Type:
Halogen bulbs (typical)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific intervals (typically every 1000-2000 miles or annually)
Spark Plug Replacement:
Refer to manual for specific intervals (typically every 6,000-10,000 miles)
Air Filter Cleaning Replacement:
Refer to manual for specific intervals (dependent on operating conditions)
Fluid Specifications
Engine Oil Type:
Suzuki recommends specific grades of API SG or higher motorcycle oil (e.g., SAE 10W-40, SAE 20W-50 - consult manual)
Engine Oil Capacity:
Refer to manual for exact capacity (typically around 1.5-2.0 liters)
Transmission Oil Type:
Refer to manual for specifications (often shared with engine oil or a specific gear oil)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (consult manual for exact specification)
Known Issues
Common Wear Items:
CV boots, brake pads, wheel bearings, carburetor jets (depending on fuel quality)
Carburetor Clogging:
Can occur due to stale fuel or debris, requiring cleaning and synchronization.
4Wd System Maintenance:
Proper lubrication of drive shafts and differentials is crucial.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long history in ATV manufacturing, known for robust and reliable machines.
Model Evolution
King Quad Lineage:
The King Quad line has evolved significantly, with the LT-4WDX being an early and influential 4x4 model.
Production
Manufacturing Location:
Japan (typically for Suzuki ATVs of this era)
🏆 Awards & Recognition
Recognitions
Atv Industry Recognition:
Suzuki King Quads of this era were generally well-regarded for their capability and durability in the utility ATV market.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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