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Suzuki
Suzuki DR750S DR800S (DR750S-J-K-L-M DR800S-N-P-R-S-T-V) Motorcycle Workshop Service Repair Manual 1988-1997
Suzuki DR750S DR800S (DR750S-J-K-L-M DR800S-N-P-R-S-T-V) Motorcycle Workshop Service Repair Manual 1988-1997
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Vehicle data plateRef 42724
- Brand
- Suzuki
- Vehicle
- Motorcycle
- Models covered
- DR750S, DR750S-J, DR750S-K, DR750S-L, DR750S-M, DR800S, DR800S-N, DR800S-P, DR800S-R, DR800S-S, DR800S-T, DR800S-V, Maruti Suzuki
- Years
- 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997
- Format
- PDF, searchable, print-ready
- Delivery
- Instant download after checkout
- Language
- English
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What happens after you pay
- Download link opens on the order page immediately
- The same link is emailed to you — re-download any time
- Open on phone, tablet or PC; print only the pages you need
- Not sure it covers your model year? Ask us before you buy
| Basic Information | |
| Identification | |
| Make: | Suzuki |
| Model: | DR750S / DR800S |
| Model Codes: | DR750S-J, DR750S-K, DR750S-L, DR750S-M, DR800S-N, DR800S-P, DR800S-R, DR800S-S, DR800S-T, DR800S-V |
| Production Years: | 1988-1997 |
| Introduction | |
| Market Position | |
| Target Audience: | DIY enthusiasts and experienced mechanics. |
| Competitive Analysis | |
| Value Proposition: | Provides dealer-level repair and service information at a fraction of the cost, enabling cost-effective vehicle maintenance and repair. |
| Key Features | |
| Content Quality: | 100% complete and intact, no missing/corrupt pages or sections. |
| Delivery Method | |
| Delivery: | Instant download link on checkout page and via email. |
| Manual Details | |
| Coverage Areas | |
| Coverage Years: | 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 |
| Styles Covered: | All |
| Page Count | |
| Total Pages: | More than 450 |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| File Size: | 239MB |
| Compatibility: | Windows, Mac, Linux |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Engine Mechanical, Engine Coolant, Engine Control System |
| Drive Train: | Drive Shaft, Drive Belt, Differential Case Assy, Chain Sub-Assy |
| Cooling: | Cooling System, Cooling Fan System, Radiator Assy, Heater Radiator Assy |
| Fuel Emission: | Emission Control Systems, Charcoal Canister, SFI System |
| Brakes: | Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Rear Brake |
| Suspension Steering: | Rear Suspension System, Rear Suspension, Wheel And Tire System, Rear Wheel Alignment, Steering System, Steering Sensor, Steering Column, Power Steering, Power Steering Link Assy |
| Electrical Lighting: | Charging System, Ignition System, Starting System, Starter Switch, Starter Assy, Lighting System, Combination Meter, Horn, Horn Button Assy, License Plate Lamp Assy |
| Body Chassis: | Body Repair, Hood, Roof Headlining, Roof Drip Side Finish Moulding, Roof Antenna Pole Sub-Assy, Rear Bumper, Side Mudguard, Name Plate |
| Interior Comfort: | Instrument Panel, Sun Roof System, Sun Roof, Seat Belt Warning System, Seat Belt, Seat, Rear Seat Belt, Cigarette Lighter Assy, Radio Receiver Assy |
| Wipers Washers: | Wiper Rubber, Wiper And Washer System, Wiper & Washer, Windshield Wiper Switch Assy, Windshield Wiper Motor Assy, Rear Wiper Rubber, Rear Wiper Motor Assy, Washer Nozzle |
| Safety Restraint: | Supplemental Restraint System, Air Bag, Curtain Shield Air Bag Assy, Side Air Bag Sensor Assy, Center Air Bag Sensor Assy, Passenger Air Bag Assy, Seat Position Air Bag Sensor |
| Procedures Included | |
| General Procedures: | Maintenance, Troubleshooting, Repair, Complete Dis-assembly |
| Engine Procedures: | Cylinder Head Assy, Cylinder Head, Cylinder Block Assy, Camshaft, Camshaft Position Sensor, Valve Clearance, Oil Pump, Oil Filter, Thermostat, Lubrication System |
| Transmission Procedures: | Manual Transaxle System, Manual Transaxle Oil, Manual Transaxle Assy, Torque Converter Clutch, Transmission Valve Body, Transmission Revolution Sensor, Transmission Control Cable, Output Shaft Assy, Input Shaft Assy |
| Electrical Procedures: | Wiring Diagrams, Wire Harness Repair, Electrical Service Procedures, Ignition System, Charging System, Starting System |
| Brake Procedures: | Brake System Repair, Brake Fluid Replacement, Brake Bleeding |
| Suspension Steering Procedures: | Suspension Component Replacement, Wheel Alignment, Steering System Diagnosis and Repair |
| Body Procedures: | Body Panel Repair, Trim Component Installation/Removal |
| Technical Depth | |
| Depth: | Detailed step-by-step instructions, hundreds of photos and illustrations, enlarged insets for detailed part examination, diagnostic procedures, troubleshooting guides. |
| Diagnostic Capabilities: | Comprehensive electrical system diagnostics, troubleshooting for various mechanical and electrical faults. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Searchable |
| Print Quality | |
| Printability: | Printable pages |
| Binding Type | |
| Binding: | Digital Download (PDF) |
| Paper Type | |
| Paper Quality: | N/A (Digital) |
| Features | |
| Bookmarked: | Yes |
| Device Compatibility: | iPad-ready |
| Restrictions: | DRM-free, no restrictions |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | 4-stroke, Single-cylinder, Air-cooled, SOHC |
| Engine Displacement: | 744cc (DR750S) / 779cc (DR800S) |
| Performance | |
| Bore X Stroke: | DR750S: 94 x 109 mm / DR800S: 94 x 113.7 mm |
| Compression Ratio: | DR750S: 8.4:1 / DR800S: 9.1:1 |
| Horsepower: | Approx. 50-52 HP (exact figures vary by model year and tuning) |
| Torque: | Approx. 60-62 Nm (exact figures vary by model year and tuning) |
| Fuel System | |
| Fuel Delivery: | Mikuni Carburetor(s) (e.g., VM34SS for DR750S, BDST36 for DR800S) |
| Lubrication | |
| Oil Capacity: | Approx. 2.4 Liters (engine oil) |
| Maintenance | |
| Spark Plug: | NGK DR8ES-L or equivalent |
| Valve Clearance Intake: | 0.05 - 0.10 mm (cold) |
| Valve Clearance Exhaust: | 0.10 - 0.15 mm (cold) |
| Transmission | |
| Standard | |
| Type: | 5-speed constant mesh |
| Features | |
| Clutch: | Wet multi-plate |
| Maintenance | |
| Transmission Oil Type: | SAE 10W-40 API SG or higher (Suzuki recommends specific grades) |
| Transmission Oil Capacity: | Approx. 1.2 Liters |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2270 mm |
| Width: | Approx. 830 mm |
| Height: | Approx. 1335 mm |
| Weights | |
| Dry Weight: | Approx. 180-190 kg (varies by model) |
| Curb Weight: | Approx. 200-210 kg (fully fueled) |
| Wheels Tires | |
| Front Tire Size: | 90/90-21 54S |
| Rear Tire Size: | 130/80-17 65S |
| Front Suspension Travel: | Approx. 220 mm (Telescopic, oil-damped) |
| Rear Suspension Travel: | Approx. 200 mm (SWING ARM TYPE, oil-damped) |
| Safety Features | |
| Ratings | |
| Safety Features: | While the manual covers safety systems like Supplemental Restraint Systems (Airbags), the DR750S/DR800S are primarily motorcycles and do not have these standard automotive safety features. Focus is on braking and handling dynamics. |
| Active Features | |
| Braking System: | Front: Disc brake, Rear: Drum brake (early models) or Disc brake (later models). |
| Technology Features | |
| Infotainment | |
| Instrumentation: | Analog speedometer, tachometer, odometer, trip meter, and warning lights. Basic but functional. |
| Driver Assistance | |
| Electronics: | No electronic rider aids such as ABS or traction control are typically found on these models. |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Every 3,000-5,000 km or 6 months, whichever comes first. |
| Air Filter Cleaning: | Every 3,000-5,000 km. Replacement as needed. |
| Spark Plug Check Clean: | Every 3,000-5,000 km. Replace as needed. |
| Valve Clearance Check: | Every 10,000-15,000 km or as per manual recommendations. |
| Fluid Specifications | |
| Engine Oil: | SAE 10W-40 API SG or higher. Suzuki Superbike 4-stroke engine oil recommended. |
| Brake Fluid: | DOT 3 or DOT 4. |
| Known Issues | |
| Common Problems: | Potential for cam chain tensioner noise, carburetion tuning can be sensitive, early models may have drum rear brakes which require more maintenance than discs. |
| Common Issues | |
| Electrical Reliability: | General reliability is good, but proper maintenance of electrical connections is crucial, especially for older models. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Suzuki Motor Corporation, a renowned Japanese manufacturer with a long history in motorcycles, automobiles, and marine engines. |
| Model Evolution | |
| Heritage: | The DR750S was Suzuki's first single-cylinder machine to break the 500cc barrier, and it evolved into the DR800S, which at one time was the world's largest single-cylinder production motorcycle. They are part of Suzuki's 'DR' series of dual-sport motorcycles. |
| Production | |
| Manufacturing Era: | Late 1980s through the 1990s, signifying a period of innovation in the dual-sport segment. |
| Awards & Recognition | |
| Recognitions | |
| Market Impact: | Recognized for establishing Suzuki's presence in the large-displacement single-cylinder dual-sport market. The DR800S was notable for its engine size. |
Delivery & file format
Delivery & file format
This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.
Check the model year and engine before you buy
Check the model year and engine before you buy
Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.
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Suzuki DR750S DR800S (DR750S-J-K-L-M DR800S-N-P-R-S-T-V) Motorcycle Workshop Service Repair Manual 1988-1997
Suzuki / Motorcycle · PDF · Instant download
$17.99
- Instant download Link on the order page and in your inbox within a minute.
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- Print-ready PDF Searchable text; print only the pages you take to the bench.
- Coverage check Not sure it fits? Send the model and VIN before you buy.
