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Still

Still R70-20 bis 45 Series R7012 R7013 R7015 R7016 R7023 R7024 R7041 R7042 R7043 Forklift Service Repair Manual

Still R70-20 bis 45 Series R7012 R7013 R7015 R7016 R7023 R7024 R7041 R7042 R7043 Forklift Service Repair Manual

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Vehicle data plateRef 179059
Brand
Still
Vehicle
Forklift
Models covered
Engines, Mercedes Benz, OM Series, R70-20, R70-25, R70-30, R70-35, R70-40, R70-45, R7012, R7013, R7015, R7016, R7023, R7024, R7041, R7042, R7043
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Still
Model:
R70-20 bis 45 Series
Covered Models:
R7012, R7013, R7015, R7016, R7023, R7024, R7041, R7042, R7043
Vehicle Type:
Forklift Truck
Codes
Engine Code Reference:
Mercedes-Benz OM 601 (referenced in diesel engine section)
👋 Introduction
Market Position
Target User:
Forklift owners, maintenance technicians, repair shops, and DIY enthusiasts
Competitive Analysis
Value Proposition:
Enables self-repair, saving costs on professional service.
Key Features
Content Richness:
Contains deep information, specs, diagrams, and actual photo illustrations.
Completeness:
Described as 100% complete and intact, no missing/corrupt pages.
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Page Count
Total Pages:
307
Manual Type
Type:
Complete Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Chassis And Frame:
Chassis Frame and Counterweight
Axles:
Steer Axle, Power Axle
Wheels And Tires:
Wheels and Tyres
Steering System:
Steering unit, Steer cylinder, Priority valve
Braking System:
Hydraulic-Servo-Brake, Master cylinder, Parking brake
Electrical System:
Electrical Installation, Wiring diagrams, Switches, Sensors, Alternator, Starter Batteries, Fuses, Contactor Panel
Hydraulic System:
Hydraulic System, Lift and Tilt Hydraulics, Directional Control Valves, Hydraulic Pump, Hydraulic Tank, Filters, Circuit Diagrams
Drive System:
Drive Motor, Generator, Fan Cooling System
Engine And Fuel:
Diesel Engine (Mercedes-Benz OM 601), Fuel System, Cooling System, Lubrication System, Exhaust Gas System, Air Filtering System
Mast And Attachments:
Elevating Mast (Telescopic, Hi-Lo, Triple), Fork Carriage, Fork Arm, Mast Pivots, Tilt Cylinder
Diagnostics:
Diagnostic Instructions (S-D)
Procedures Included
Maintenance:
Technical Data for Maintenance Service (across multiple sections), Servicing, Technical Maintenance
Assembly Disassembly:
Assembly and Disassembly of major components (e.g., Steer Axle, Wheel Hub, Drive Motor, Generator, Mast)
Repair:
Complete repair procedures for all covered systems
Troubleshooting:
Troubleshooting procedures for identifying and resolving issues
Component Replacement:
Detailed instructions for replacing various parts (e.g., brake shoes, brushes, V-belts, sensors)
Adjustment:
Adjustments for steering angles, wheel angle stops, parking brake, V-belt tension
Technical Depth
Depth:
Comprehensive step-by-step operations, including detailed diagrams and photo illustrations
Diagnostic Focus:
Enables users to find and understand how to repair and maintain without needing external service
Diagnostic Tools Reference:
Implies use of standard diagnostic tools and procedures for forklifts
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Readability:
High quality, searchable, bookmarked, with real photo illustrations and schemes
Binding Type
Delivery Method:
Instant Download (no physical binding)
Paper Type
Printability:
Printable (allows users to print specific sections or the entire manual)
Compatibility
Operating Systems:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.
Features
Searchability:
Searchable text for quick information retrieval
Bookmarking:
Bookmarked for easy navigation
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel
Engine Manufacturer Reference:
Mercedes-Benz
Engine Model Reference:
OM 601
Performance
Horsepower Torque:
Specific HP/Torque figures not provided, but detailed procedures for testing compression and timing suggest standard performance checks.
Fuel System
Components:
Fuel system, Injection pump, Injection nozzles
Cooling System
Components:
Cooling fan, Coolant pump, Thermostat, Cooling system diagnostics
Lubrication System
Components:
Lubrication system details for diesel engine
🔧 Transmission
Standard
Type:
Power Axle (Spur-type reduction gearbox), Hydraulic-Servo-Brake system implies integrated powertrain operation.
Optional
Features:
Details on drive motor and generator suggest a common electric drive or hybrid configuration common in forklifts of this era.
📐 Dimensions
Exterior
Forklift Capacity Reference:
Capacity range implied by model numbers (e.g., R70-20 suggesting approximately 2000 kg capacity, up to R70-45 suggesting ~4500 kg).
Weights
Counterweight:
Counterweight is a covered component.
🛡️ Safety Features
Ratings
Lift Safety:
Line failure safety device for lowering valve is a covered safety feature.
Active Features
Braking Safety:
Hydraulic-Servo-Brake, Parking brake adjustment
Passive Features
Electrical Earthing:
Testing the insulation resistance (earthing) of the electrical installation.
💡 Technology Features
Infotainment
Interface:
Instrument panel and driving controls (Keyswitch, Directional control switch) are detailed.
Driver Assistance
Controls:
Directional control switch, Electronic start delay unit, Foot brake switch, Parking brake switch.
Connectivity
Sensors:
Travel sender unit, Tachogenerator, Current sensor, Speed (rpm) sensor, Angle of rotation sensor (hydraulics).
Drive Control
Electronic Units:
Logic card drive control, Power board (or unit), Pc.b. servomotor.
🔧 Maintenance
Service Intervals
General Approach:
The manual provides 'Technical Data for Maintenance Service' for numerous systems, enabling users to establish or follow intervals for checks and replacements.
Fluid Specifications
Hydraulic Fluid:
Hydraulic system section implies specific hydraulic fluid requirements; however, exact specifications are not listed in the provided product information.
Engine Oil:
Referenced Mercedes-Benz OM 601 engine implies standard diesel engine oil specifications, details likely within the manual.
Known Issues
Troubleshooting Focus:
The manual's structure, including troubleshooting sections and detailed component repair, suggests common wear-and-tear issues, electrical faults, and hydraulic leaks are covered.
Wear Items
Common Replacements:
Brake shoes, wheel hub bearings, steer cylinder bearings, drive motor brushes, generator brushes, V-belts are explicitly mentioned for replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Still (a reputable German manufacturer of forklifts and material handling equipment, now part of KION Group)
Model Evolution
Series Designation:
R70 series, indicating a specific generation or design philosophy for their electric forklift trucks, with variations in capacity and features based on the model numbers.
Production
Era Reference:
The reference to Mercedes-Benz OM 601 engine suggests production likely within the late 1980s to 1990s or early 2000s, depending on the specific model's lifecycle.
🏆 Awards & Recognition
Recognitions
Quality Rating:
Manual is described as 'QUALITY' and '100 percents COMPLETE and INTACT', indicating a high standard of documentation.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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