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STILL LPG FORK Truck R70-16T R70-18T R70-20CT Illustrated Master Parts List Manual (Ident-Nr.170562-03.06 R7097-R7099)

STILL LPG FORK Truck R70-16T R70-18T R70-20CT Illustrated Master Parts List Manual (Ident-Nr.170562-03.06 R7097-R7099)

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Vehicle data plateRef 38870
Brand
Still
Vehicle
Lpg Fork Truck
Models covered
Electronics, Element, R70-16T, R70-18T, R70-20CT, R7097, R7098, R7099, TV, Video & Home Audio
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
STILL
Product Line:
R70 Series Forklift Trucks
Model:
R70-16T, R70-18T, R70-20CT
Type:
LPG Forklift Truck
Identifier:
Ident-Nr. 170562-03.06 R7097-R7099
Generation
Specific Generation Details:
Covers specific serial number ranges R7097-R7099, indicating a particular production period or technical update.
Codes
Model Codes:
R70-16T (1600 kg capacity), R70-18T (1800 kg capacity), R70-20CT (2000 kg capacity with compact mast or special configuration).
👋 Introduction
Market Position
Segment:
Industrial Material Handling Equipment
Application:
Designed for a range of lifting capacities (1.6 to 2.0 tons) in various industrial and commercial environments, powered by LPG for operational flexibility.
Competitive Analysis
Key Competitors:
Competes with other major forklift manufacturers such as Toyota, Hyster-Yale, Mitsubishi, Crown, and Nissan/Unicarriers in the internal combustion engine (ICE) forklift segment.
Key Features
Product Focus:
Robust construction, reliable LPG power, ergonomic operator compartment, and advanced hydraulic systems for efficient operation.
Manual Value Proposition:
Provides essential part identification and breakdown for efficient maintenance and repair, empowering users to reduce downtime and control costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive parts listing and breakdown for the STILL R70-16T, R70-18T, and R70-20CT LPG forklift truck models.
Secondary Coverage:
Illustrations, technical data, and diagrams for immediate repair purposes.
Page Count
Estimated Page Count:
Not explicitly stated, but implied to be extensive due to 'comprehensive details' and 'complete list of parts'.
Manual Type
Type:
Illustrated Master Parts List Manual / Parts Catalog
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
IC Engine, IC Engine Auxiliary Parts, IC Engine Exhaust System, Mechanical Drive Axle
Chassis And Drivetrain:
Chassis, Steering System, Wheels and Tyres, Braking System, Mechanical Drive Axle
Operator Interface:
Driver's Position, Controls, Display Element
Electrical And Electronic Systems:
Electrics, Electronics, Electronic Controls
Hydraulics:
Hydraulics, Working Hydraulics, Valve, Load Lifting System
Material Handling:
Mast, Load Carrier, Attachments
Special Applications:
Special Equipment Narrow Aisle Trucks, Other Accessories
Procedures Included
Repair And Maintenance:
Identification of all individual parts for repair and replacement. Facilitates immediate repair with comprehensive details. Likely includes assembly/disassembly sequences for parts.
Parts Identification:
Complete list of parts with diagrams and pictures, enabling precise part ordering and identification.
Technical Depth
Depth:
Detailed breakdown of all components, providing a high level of technical detail suitable for diagnostics and replacement. Focuses on part numbers and relationships.
User Suitability:
Suitable for DIY repairs and workshop professionals. 'Easy for any skill level with these very easy to follow. Step by step instructions!' indicates user-friendliness, although 'step-by-step' usually implies repair procedures which might be a supplementary benefit of part identification.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Fuel Type:
Liquid Propane Gas (LPG)
Engine Family Details:
Likely utilizes a robust, industrial-grade 4-cylinder internal combustion engine, potentially sourced from reputable automotive or industrial engine manufacturers (e.g., Nissan, Mazda, or specific industrial engine suppliers) optimized for LPG operation.
Performance
Horsepower Range:
Typically in the 40-60 HP range for this class of forklift, though exact specifications depend on the specific engine model used.
Torque Range:
Designed for strong low-end torque to handle lifting loads, likely in the 100-150 lb-ft range.
Fuel System
Fuel Delivery:
Propane vapor withdrawal system with an LPG regulator and mixer.
Cooling System:
Liquid-cooled, typically with a radiator, fan, and thermostat.
Lubrication
Oil Type And Capacity:
Refer to manual for specific oil grade (e.g., SAE 15W-40 for industrial use) and capacity. Likely around 5-7 quarts (4.7-6.6 liters).
🔧 Transmission
Standard
Type:
Automatic Transmission (Torque Converter)
Number Of Gears:
Likely a 2-speed or 3-speed forward and 1-speed reverse transmission, optimized for industrial lifting and travel.
Features
Control:
Hydraulic powershift transmission controlled by a single lever or specific directional controls.
Fluid Specifications
Fluid Type:
Automatic Transmission Fluid (ATF), likely Dexron-III or equivalent for industrial applications. Capacity typically 4-6 liters.
📐 Dimensions
Exterior
Overall Length:
Varies by mast and attachment, but typically in the range of 2.5 - 3.5 meters without forks.
Overall Width:
Typically 1.0 - 1.3 meters.
Mast Height Lowered:
Varies by mast type (e.g., Duplex, Triplex), typically 2.0 - 2.5 meters.
Mast Height Raised:
Can range from 4.0 meters to over 6.0 meters depending on the mast configuration.
Weights
Operating Weight:
Approx. 3000-3500 kg (without operator and load).
Lifting Capacity:
1600 kg (R70-16T), 1800 kg (R70-18T), 2000 kg (R70-20CT)
Load Center:
Standard 500 mm
🛡️ Safety Features
Ratings
Design Standards:
Designed to comply with relevant ISO and industry safety standards for industrial trucks.
Active Features
Braking System:
Hydraulic disc brakes or drum brakes, with parking brake. Often features power assist for reduced pedal effort.
Steering System:
Hydrostatic power steering for precise control and reduced operator fatigue.
Passive Features
Overhead Guard:
Standard integral overhead guard for operator protection.
Seat Belt:
Operator seatbelt is standard or optional depending on regional regulations and specific model configurations.
Operator Presence System:
Likely includes an operator presence system to prevent hydraulic function if the operator is not seated.
💡 Technology Features
Infotainment
Operator Interface:
Simple and functional driver's position with clear controls. Display element likely provides basic operational status (fuel level, engine hours, warning lights).
Driver Assistance
Steering Enhancements:
Hydrostatic power steering contributes to ease of operation and maneuverability.
Connectivity
Diagnostics:
While not advanced like automotive systems, on-board diagnostics would likely rely on fault codes indicated via the display or specialized service tools for engine and transmission control units.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, or annually, whichever comes first. Check manual for exact interval.
Transmission Fluid Change:
Every 1000-2000 operating hours. Also check transmission filter replacement.
Hydraulic Fluid Change:
Every 1000-2000 operating hours. Includes hydraulic filter replacement.
Air Filter Replacement:
Check every 250 hours, replace as needed. Crucial for LPG engines.
Fluid Specifications
Engine Oil Grade:
Refer to manual, typically API CG-4 or CH-4 rated diesel engine oil (e.g., SAE 15W-40) is suitable for industrial LPG engines for its robustness.
Coolant Type:
Ethylene glycol-based antifreeze/coolant. Mixture ratio 50/50 with deionized water.
Known Issues
Common Wear Items:
Lift cylinder seals, mast roller bearings, drive tire wear, LPG regulator issues, tilt cylinder seals, ignition system components (spark plugs, wires).
Electrical Component Longevity:
Sensors, solenoids, and wiring harnesses can be susceptible to vibration and heat in industrial environments.
📚 Vehicle History
Brand Heritage
Stills Legacy:
STILL is a well-established German manufacturer of material handling equipment with a long history dating back to 1920. They are known for innovation and quality in warehouse technology and forklifts.
Model Evolution
R70 Series Placement:
The R70 series represents STILL's range of counterbalanced forklifts, often featuring a balance of internal combustion engine (ICE) power with the clean operation benefits of LPG. This specific manual likely covers a generation of R70 trucks that were produced in the late 1990s through the 2000s.
Production
Manufacturing Location:
Likely manufactured in Germany or at other STILL production facilities in Europe. Serial number ranges (R7097-R7099) help pinpoint production batches.
🏆 Awards & Recognition
Recognitions
Brand Awards:
STILL has received numerous awards for design, innovation, and quality in material handling solutions throughout its history, reflecting a commitment to high standards.
Ratings
Safety Certifications:
Products are typically certified to meet CE marking and other regional safety and environmental standards.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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