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Still Fork Truck Type R60-55 R60-60 R60-70 R60-80: 6125 6126 6127 6128; Kalmar ECE 50-90 Maintenance Service Manual
Still Fork Truck Type R60-55 R60-60 R60-70 R60-80: 6125 6126 6127 6128; Kalmar ECE 50-90 Maintenance Service Manual
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Vehicle data plateRef 69854
- Brand
- Still
- Vehicle
- Material Handling
- Models covered
- 6125, 6126, 6127, 6128, Forklifts, Kalmar, R60 Series, R60-55, R60-60, R60-70, R60-80
- Format
- PDF, searchable, print-ready
- Delivery
- Instant download after checkout
- Language
- English
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What happens after you pay
- Download link opens on the order page immediately
- The same link is emailed to you โ re-download any time
- Open on phone, tablet or PC; print only the pages you need
- Not sure it covers your model year? Ask us before you buy
๐ท๏ธ Basic Information
Identification
Make:
Still
Model Line:
R60 Series Forklift Trucks
Covered Models:
R60-55, R60-60, R60-70, R60-80, 6125, 6126, 6127, 6128, Kalmar ECE 50-90
Codes
Internal Product Codes:
6125, 6126, 6127, 6128
๐ Introduction
Market Position
Product Category:
Industrial Forklift Trucks
Vehicle Type:
Electric Counterbalance Forklift Truck
Competitive Analysis
Key Competitors:
Linde Material Handling, Toyota Material Handling, Hyster, Yale Material Handling, Crown Equipment
Key Features Of Manual
Information Richness:
Original factory content with high-quality images, circuit diagrams, and detailed instructions
Usability:
Searchable text and printable pages for ease of use in a workshop environment
Content Structure:
Organized into logical sections (A-G) covering all aspects from introduction to technical data and index.
๐ Manual Details
Coverage Areas
Geographic Coverage:
Global (based on English language and factory origin)
Page Count
Total Pages:
454
Manual Type
Type:
Maintenance Service Manual / Workshop Manual
Language
Primary Language:
English
Format
Digital Format:
PDF Download
๐ Manual Coverage
Systems Covered
Powertrain:
Engine (Electric Motor), Transmission, Power Transmission (Propeller Shaft, Drive Axle)
Chassis:
Brakes (Servo Brake System, Parking Brake System), Steering (Servo Steering System), Wheel Suspension (Steering Axle Cradle, Steering Spindle, Wheel Hub), Tyres and Rims
Hydraulics:
Common Hydraulics (Tanks, Accumulators, Pumps, Filters, Hydraulic Oil Management)
Electrical:
Common Electrical (Batteries, Electric Motor Carbon Brush)
Operator Interface And Body:
Controls and Instruments, Frame, Body, Cab (Construction, Suspension, Doors, Wiping/Cleaning), Load Handling (Lift/Lower Cylinders, Mast, Chains, Tilt Cylinders, Lifting Forks)
Cooling System:
Cooling drive motor
Load Handling Components:
Lift cylinder, Mast, Mast wheels, Chains, Tilt cylinder, Lifting forks
Frame And Body:
Frame, Body, Safety and emergency equipment
Operator Cabin:
Cab construction, suspension, doors, and tipping mechanism.
Electrical System:
Batteries and related electrical components.
Procedures Included
Maintenance Tasks:
Preventive Maintenance, 50-Hour Check, Service Schedule, Carbon Brush Replacement, Fluid Checks and Replacements, Filter Replacements
Repair And Diagnostics:
Component Overhaul, Troubleshooting (including Error Codes), System Adjustments, Hydraulic System Maintenance, Brake System Servicing, Steering System Repair, Load Handling Mechanism Repair
Troubleshooting Codes:
Error codes section for systematic fault diagnosis
General Operations:
Information on operating the truck (reading operator's manual, warning information).
Safety Warnings:
Comprehensive safety warnings and guidance throughout the manual.
Technical Depth
Diagnostic Capability:
Advanced diagnostics, including error codes and system-specific troubleshooting
Rebuild Instructions:
Detailed instructions for repair and potentially overhaul of major components
Electrical Schematics:
Includes circuit diagrams for electrical systems
Diagrams:
Includes various diagrams (likely schematic, exploded views) to aid understanding
Specifications Data:
Includes a 'Technical Data' section (F) for precise specifications.
Glossary:
Includes 'Terminology and Index' for clear understanding of terms.
Component Level Repair:
Detailed repair procedures for individual components like lift cylinders, mast wheels, and brake units.
๐ Manual Specifications
File Format
PDF Quality:
High quality images, Searchable Text
Searchability:
Searchable text for quick information retrieval
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Electric Motor (for all listed models)
Motor Type:
DC Electric Motor (typical for this era and type of equipment)
Performance
Voltage Requirements:
Refer to specific model's electrical system (typically 48V or higher for industrial forklifts)
Fuel System
Fuel Type:
Electricity (Battery Powered)
Maintenance Points
Carbon Brushes:
Includes instructions for checking and replacing carbon brushes on the electric motor
Cooling Drive Motor:
Specific maintenance procedures for the cooling system of the drive motor.
๐ง Transmission
Standard
Type:
Electric Drive Transmission
Optional
Features:
Travel direction selector
Maintenance Points
Drive Axle:
Coverage includes maintenance and potential repair of the drive axle
Features
Travel Direction Selector:
Instructions on the operation and maintenance of the travel direction selector.
๐ Dimensions
Weights
Counterweights:
Details on counterweights for stability are included
Gross Vehicle Weight:
Varies by specific model (R60-55, -60, -70, -80) and configuration; detailed in technical data section.
Payload Capacity:
The model numbers (R60-55, -60, -70, -80) indicate varying load capacities, typically from 5,500 lbs to 8,000 lbs (approx. 2.5 to 3.6 metric tons).
๐ก๏ธ Safety Features
Ratings
General Safety:
Extensive section dedicated to general safety information and warnings
Active Features
Braking Systems:
Covers servo brake system and parking brake system with detailed components (brake pedal, wheel brakes, parking brake unit)
Passive Features
Cab Structure:
Information on cab construction, suspension, doors, and cab tipping
General Procedures
Lifting Heavy Components:
Specific safety instructions for lifting heavy components
Noise Vibration:
Safety instructions related to noise and vibrations.
Environmental Considerations
Fluid Handling:
General safety guidelines for handling fluids and potential environmental impact
๐ก Technology Features
Infotainment
Controls And Instruments:
Details on operational controls and dashboard instruments
Driver Assistance
Servo Systems:
Includes servo steering system and servo brake system, indicating enhanced operational assistance
Connectivity
Diagnostic Interfaces:
Implied through 'Error Codes' and detailed system diagnostics, suggesting interface points for electronic troubleshooting
๐ง Maintenance
Service Intervals
Preventive Schedule:
Detailed service schedule and 50-hour check procedures provided
Major Service:
Service schedule provides intervals for various maintenance checks and tasks.
Hourly Checks:
Specific 50-hour check procedure detailed for initial service and routine inspection.
Fluid Specifications
Hydraulic Oil:
Specifications for hydraulic oil type, capacity, and maintenance (temperature control, cleaning, breather filter, high pressure filter)
Lubricants:
Implied need for specific lubricants for transmission and drive axle, detailed in technical data.
Hydraulic Oil Filtration:
Details on breather filters and high-pressure/return filters for hydraulic oil quality.
Known Issues
Common Wear Items:
Covers wear items like carbon brushes, mast wheels, and hydraulic system components.
Brake Wear:
Specific sections on brake pedal, wheel brakes, and servo brake system indicate common maintenance points.
Tire Maintenance:
Coverage of tires and rims, including potential maintenance and checks.
Preventive Maintenance
Checklist:
Comprehensive checklist for complete machine maintenance
Component Specific Maintenance
Lift Chains:
Instructions for maintenance of lift chains
Steering Link Arm:
Maintenance of steering linkage arm is covered.
๐ Vehicle History
Brand Heritage
Manufacturer:
Still (part of KION Group)
Model Evolution
Series Introduction:
The R60 series represents a line of electric counterbalance forklift trucks known for reliability and performance.
Production
Manufacturing Location:
Germany (typical for Still forklifts)
๐ Awards & Recognition
Recognitions
Industry Standard:
Represents factory-standard documentation for a reputable industrial equipment manufacturer.
Delivery & file format
Delivery & file format
This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.
Check the model year and engine before you buy
Check the model year and engine before you buy
Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.
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Still Fork Truck Type R60-55 R60-60 R60-70 R60-80: 6125 6126 6127 6128; Kalmar ECE 50-90 Maintenance Service Manual
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