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Ssangyong

SsangYong Kyron Service Repair Manual

SsangYong Kyron Service Repair Manual

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Vehicle data plateRef 394802
Brand
Ssangyong
Vehicle
Cars
Models covered
Kyron
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

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  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Kyron
Codes
Platform Code:
P100
Engine Codes:
D20DT, D27DT (for diesel variants), E20 (for petrol variant, less common)
👋 Introduction
Market Position
Vehicle Segment:
Compact to mid-size SUV, often positioned as a value-oriented option with robust diesel engine choices.
Competitive Analysis
Key Competitors:
Kia Sportage, Hyundai Tucson, Mitsubishi Outlander, Nissan X-Trail, Chevrolet Captiva, Ford Escape.
Key Features
Vehicle Strengths:
Strong diesel powertrains (especially the common rail turbo diesels), robust body-on-frame construction (early models), good towing capacity, and a relatively affordable price point compared to some competitors.
Manual Value Proposition:
Provides essential, dealer-level repair and maintenance information that is critical for owners looking to maintain their Kyron effectively and economically, especially outside of authorized dealership networks.
📋 Manual Details
Coverage Areas
General Information:
Included
Engine Mechanical:
Included
Engine Lubrication System:
Included
Engine Cooling System:
Included
Engine Control System:
Included
Fuel System:
Included
Exhaust System:
Included
Accelerator Control System:
Included
Clutch:
Included
Manual Transmission:
Included
Automatic Transmission:
Included
Propeller Shaft:
Included
Rear Final Drive:
Included
Front Axle:
Included
Rear Axle:
Included
Front Suspension:
Included
Rear Suspension:
Included
Brake System:
Included
Parking Brake System:
Included
Brake Control System:
Included
Steering Control System:
Included
Seat Belts:
Included
Supplemental Restraint System Srs:
Included
Body Lock Security System:
Included
Glasses Window System Mirrors:
Included
Exterior Interior:
Included
Instrument Panel:
Included
Seat:
Included
Automatic Air Conditioner:
Included
Starting Charging System:
Included
Lighting System:
Included
Driver Information System:
Included
Wiper Washer Horn:
Included
Body Control System:
Included
Lan System:
Included
Audio Visual Navigation Telephone System:
Included
Auto Cruise Control System:
Included
Power Supply Ground Circuit Elements:
Included
Maintenance:
Included
Alphabetical Index:
Included
Page Count
Estimated Page Count:
Varies by specific year/variant, typically 1500-2500+ pages
Manual Type
Manual Type:
Complete Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
.rar/.zip download
Downloadable:
YES
📖 Manual Coverage
Systems Covered
Powertrain:
Comprehensive coverage including engine mechanicals, lubrication, cooling, fuel delivery, exhaust, clutch, manual and automatic transmissions, transfer case (if applicable), drivelines, and final drives.
Chassis:
Detailed sections on front and rear suspension systems, steering systems, and all braking system components (including ABS and electronic brake force distribution if equipped).
Electrical And Electronics:
Extensive coverage of starting and charging systems, lighting, instrument panel, infotainment, navigation, climate control electronics, SRS (airbag) system, body control modules, CAN bus communication, and power distribution.
Body And Interior:
Includes detailed information on body construction, locks, security systems, glass, windows, mirrors, interior trim, seats, and safety restraints like seat belts.
Procedures Included
Diagnostics:
Troubleshooting guides, diagnostic flowcharts, identification of common faults, and procedures for using diagnostic tools (OBD-II).
Maintenance:
Scheduled maintenance tasks, fluid level checks and changes, filter replacement procedures, and general upkeep.
Repair And Rebuilding:
Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components, including engine rebuilds, transmission overhauls, and suspension component replacement.
Adjustments:
Procedures for adjusting brakes, clutch, parking brake, and other systems as needed.
Technical Depth
Depth Of Coverage:
Highly detailed, dealership-level technical information suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to complex electronic diagnostics and major component overhauls.
📊 Manual Specifications
File Format
File Compression:
Requires ZIP/RAR decompression (e.g., WinRAR, 7-Zip). 7-Zip is recommended as free and spyware-free.
PDF Reader Requirement:
Adobe Acrobat Reader or compatible PDF viewer required.
Print Quality
Printability:
Printable, allowing users to create physical copies of specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Common Diesel Engine:
2.0L (2000cc) XDi (D20DT) Turbocharged Common Rail Diesel Engine. Outputs typically around 140-150 PS (103-110 kW) and 310-330 Nm of torque.
Alternative Diesel Engine:
2.7L (2700cc) XDi (D27DT) Turbocharged Common Rail Diesel Engine. Outputs typically around 165-170 PS (121-125 kW) and 340-350 Nm of torque.
Petrol Engine Variant:
2.0L (2000cc) E20 DOHC (less common in many markets). Typically produced around 140 PS (103 kW).
Performance
Torque Delivery Characteristic:
Good low-end torque from the diesel engines, beneficial for towing and off-road capability.
Fuel System
Diesel Injection Type:
Common Rail Direct Injection (CRDi) with sophisticated electronic control.
Diesel Filtration:
Critical importance of fuel filter replacement on a regular schedule to prevent injector damage.
🔧 Transmission
Standard
Manual Transmission Offered:
Typically a 5-speed manual transmission in earlier models.
Optional
Automatic Transmission Offered:
Often a 5-speed automatic transmission (e.g., Mercedes-Benz sourced transmission in some variants).
Features
Drivetrain Options:
Available in 2WD (rear-wheel drive) and 4WD (part-time or full-time selectable 4WD systems).
📐 Dimensions
Exterior
Length:
Approximately 4600-4700 mm (varies by generation and specific model configuration).
Width:
Approximately 1800-1850 mm.
Height:
Approximately 1750-1800 mm.
Weights
Curb Weight:
Typically ranging from 1800 kg to 2100 kg depending on engine, transmission, and drivetrain.
Towing Capacity:
Generally good, often rated around 2000-2500 kg braked towing capacity for diesel models.
🛡️ Safety Features
Ratings
Ancap Rating Early Models:
Variable, older models may have lower ratings. Later models might show improvements, but specific data is often market-dependent and can be sparse.
Active Features
Brake Assist:
Likely present in later models, aiding emergency braking.
Electronic Stability Program Esp:
Available on many variants, crucial for SUV handling dynamics.
Passive Features
Airbags:
Frontal airbags standard, side and curtain airbags available on higher trims or later models.
Seat Belt Pre Tensioners:
Included, especially on front seats, to tighten belts during a collision.
💡 Technology Features
Infotainment
Audio System:
Radio, CD player, MP3 playback capabilities were common. Higher trims offered premium audio systems.
Navigation:
Optional GPS navigation systems available on higher trim levels or as dealer-fitted accessories.
Driver Assistance
Cruise Control:
Standard on many models, with auto cruise control mentioned as a covered system.
Connectivity
Bluetooth:
Available on later models for hands-free calling and audio streaming.
Usb Aux Ports:
Standard on many models for connecting external audio devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used. Refer to manual for specific diesel vs. petrol recommendations.
Fuel Filter Replacement:
Crucial for diesel engines, often recommended every 20,000-40,000 km. Critical for preventing injection system issues.
Timing Belt Or Chain:
Diesel engines (D20DT, D27DT) typically use timing chains, which are generally designed for the life of the engine but may require inspection/tensioner checks. Petrol engines may use belts or chains.
Fluid Specifications
Engine Oil Viscosity Diesel:
Commonly requires API CI-4 or CJ-4, ACEA B4/E7, with viscosities like 5W-30 or 10W-40 depending on climate. Consult manual for exact spec.
Transmission Fluid Automatic:
Specific ATF type, often a Dexron III equivalent or a proprietary SsangYong specification. Manuals will specify exact type and capacity.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors. Typically a green or long-life pink/blue coolant. Check manual for specific type and mix ratio.
Known Issues
Diesel Particulate Filter Dpf Clogging:
Common in modern diesel vehicles with primarily city driving. Requires regular regeneration cycles.
Injector Issues Diesel:
Can occur if poor quality fuel is used or fuel filters are neglected.
Suspension Wear:
Typical for SUVs of this age and design; ball joints, bushings, and shock absorbers may require replacement over time.
Electrical Gremlins:
Some owners report minor electrical faults, often related to sensors, switches, or body control modules. The manual's wiring diagrams are essential here.
📚 Vehicle History
Brand Heritage
Manufacturer:
SsangYong Motor Company, South Korean manufacturer known for SUVs and MPVs.
Model Evolution
First Generation Launch:
Launched in 2005, succeeded the Rexton II platform with a more distinct body-on-frame SUV design.
Facelift And Updates:
Received updates and facelifts, including design revisions to the front grille, headlights, and interior, as well as powertrain improvements across its production run.
Production
Production Years:
Approximately 2005 - 2016 (depending on market, some markets continued with updated versions or related models).
Manufacturing Locations:
Primarily South Korea.
🏆 Awards & Recognition
Recognitions
General Market Perception:
Often recognized for its robust diesel engine performance and value proposition, though brand perception has fluctuated.
Ratings
Crash Test Performances:
Varies by market and test year. Early models may not have performed as well as later, more safety-conscious designs. Referencing specific test reports for the model year is recommended.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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