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Ssangyong

SsangYong Actyon Sport Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011

SsangYong Actyon Sport Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011

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Vehicle data plateRef 453446
Brand
Ssangyong
Vehicle
Truck
Models covered
Actyon, Actyon Sport
Years
2006, 2007, 2008, 2009, 2010, 2011
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
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  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Actyon Sport
Generation:
First Generation
Production Years Covered:
2006, 2007, 2008, 2009, 2010, 2011
Codes
Platform Code:
Q200 (based on Actyon SUV platform)
👋 Introduction
Market Position
Segment:
Compact Pickup Truck / Utility Vehicle
Target Audience:
Individuals and businesses requiring robust utility and off-road capability, often positioned as a more affordable alternative in its segment.
Competitive Analysis
Competitors:
Key competitors in the compact pickup segment included models like the Mitsubishi L200 (Triton), Isuzu D-Max, Toyota Hilux, Ford Ranger (depending on market availability and generation).
Key Features
Design:
Distinctive styling, often characterized by SUV-like front-end design and a separate pickup bed, offering a blend of passenger comfort and cargo utility.
Capability:
Known for its rugged build and often featuring selectable 4WD systems, providing good off-road and towing capabilities for its class.
📋 Manual Details
Coverage Areas
Coverage:
All repair and service procedures A-Z, All Models/Engines/Trim/Transmissions Types
Page Count
Page Count:
Not Specified (typically extensive for a complete workshop manual)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English (implied by product description and target market)
Format
Format:
Downloadable Digital Format (PDF or similar, compatible with PC, MAC, tablets, smartphones)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, diagnostics, repair, maintenance, cooling system, fuel system, lubrication system, ignition system, emission control systems.
Transmission:
Manual and Automatic transmission repair, diagnostics, clutch, gearbox components, torque converter, transmission control module (TCM).
Drivetrain:
Front-wheel drive (FWD), Rear-wheel drive (RWD), Four-wheel drive (4WD/AWD) system repair, differential, driveshafts, axles, transfer case.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment procedures.
Steering:
Power steering system repair, steering rack, steering column, hydraulic pump, steering linkage.
Brakes:
Brake system diagnostics, repair, ABS (Anti-lock Braking System), brake pads, rotors, calipers, brake lines, parking brake.
Electrical System:
Wiring diagrams, starter, alternator, battery, lighting system, power windows, central locking, fuses, relays, body control module (BCM).
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant, compressor, evaporator, heater core.
Body And Chassis:
Body panel repair, doors, hood, tailgate, interior trim, frame diagnosis and repair, underbody protection.
Procedures Included
Maintenance:
Routine maintenance (oil changes, filter replacements, fluid checks), scheduled maintenance intervals, lubrication.
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems.
Repair:
Step-by-step repair instructions for all vehicle components, component removal and installation.
Rebuilding:
Engine rebuilding procedures, transmission overhaul, component rebuilding specifications.
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical values, diagnostic parameters.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) or similar, optimized for digital viewing and printing.
Print Quality
Printability:
High-quality, allowing individual pages or chapters to be printed for workshop use.
Binding Type
Binding:
N/A (Digital format, binding is user's choice upon printing)
Paper Type
Paper Quality:
N/A (Digital format, paper type is user's choice upon printing)
⚙️ Engine Specifications
Primary Engine
Engine Family:
SsangYong D-Series (e.g., D20DT, D27DT, D27Y)
Displacement Petrol:
2.3L (e.g., G23D inline-4, Mercedes-Benz M111 based)
Displacement Diesel:
2.0L, 2.7L Turbocharged (e.g., XDi common rail diesel)
Performance Petrol
Horsepower 2.3L:
Approx. 150 PS (110 kW) @ 5500 rpm (Varies by specific variant)
Torque 2.3L:
Approx. 215 Nm (159 lb-ft) @ 4000 rpm (Varies by specific variant)
Performance Diesel
Horsepower 2.0L Diesel:
Approx. 145 PS (107 kW) @ 4000 rpm (e.g., D20DT)
Torque 2.0L Diesel:
Approx. 310 Nm (229 lb-ft) @ 1800-2700 rpm (e.g., D20DT)
Horsepower 2.7L Diesel:
Approx. 165 PS (121 kW) @ 4000 rpm (e.g., D27DT)
Torque 2.7L Diesel:
Approx. 340 Nm (251 lb-ft) @ 1800-3000 rpm (e.g., D27DT)
Fuel System
Petrol Injection:
Multi-point Fuel Injection (MPI)
Diesel Injection:
Common Rail Direct Injection (CRDi)
Engine Codes
Common Engine Codes:
G23D (Petrol), D20DT, D27DT, D27Y (Diesel)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
5-speed T-Tronic Automatic Transmission (Mercedes-Benz sourced or licensed)
Features
Drivetrain Options:
Selectable 4WD (Part-time 4WD) with low-range transfer case, RWD
📐 Dimensions
Exterior
Length:
Approx. 4965 mm (195.5 in)
Width:
Approx. 1865 mm (73.4 in)
Height:
Approx. 1775 mm (69.9 in)
Wheelbase:
Approx. 3025 mm (119.1 in)
Cargo
Bed Length:
Approx. 1300 mm (51.2 in)
Weights
Curb Weight:
Approx. 1800 - 2000 kg (3968 - 4409 lbs) depending on configuration
Towing Capacity:
Typically rated up to 2500 kg (5511 lbs) braked trailer weight (market dependent)
🛡️ Safety Features
Ratings
Crash Test Rating:
Euro NCAP (for related Actyon SUV) achieved 4-star rating. Specific Actyon Sport ratings may vary by market and testing body.
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brakeforce Distribution)
Esp:
Optional/Available on higher trims (Electronic Stability Program)
Passive Features
Airbags:
Driver and Passenger Airbags (standard), Side Airbags (optional/market dependent)
Seatbelts:
3-point front and rear seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, MP3 compatibility, and speaker systems. Higher trims might feature more advanced head units and auxiliary inputs.
Display:
Basic digital or analog displays for climate control and audio information. Navigation systems were rare in this era.
Driver Assistance
Parking Sensors:
Optional or available on higher trim levels.
Cruise Control:
Available on higher trim levels and often standard on automatic transmission models.
Connectivity
Usb Aux:
Auxiliary input jacks for audio devices were becoming more common, USB ports were less common on base models of this period.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and engine type (refer to manual for exact specification).
Air Filter Replacement:
Every 20,000 - 40,000 km (12,000 - 24,000 miles) or annually (refer to manual).
Fuel Filter Replacement:
Diesel: Every 40,000 - 60,000 km (24,000 - 36,000 miles); Petrol: Every 60,000 - 80,000 km (36,000 - 48,000 miles) (refer to manual).
Fluid Specifications
Engine Oil Petrol:
API SG/SH/SJ/SL/SM, SAE 10W-30 or 10W-40 (check manual for precise viscosity and API rating, e.g., ACEA A3/B4 may be recommended for certain engines).
Engine Oil Diesel:
API CF/CG-4/CH-4/CI-4, SAE 5W-30 or 10W-30 (check manual for precise viscosity and API rating, e.g., ACEA B4 or E7 may be recommended).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron III or equivalent ATF (Automatic Transmission Fluid) - consult manual for exact specification and capacity.
Coolant:
Ethylene glycol-based coolant with long-life inhibitors, typically a 50/50 mix with distilled water. Consult manual for specific type (e.g., OAT, HOAT).
Known Issues
Diesel Particulate Filter:
Potential DPF regeneration issues or clogging, especially with short-trip urban driving for diesel models.
Suspension Wear:
Possible wear in bushings and ball joints over time due to load and off-road use.
Electrical Gremlins:
Some owners report minor electrical issues, often related to switches or sensors, which this manual would help diagnose.
Turbocharger:
Early turbocharger issues or leaks can occur if maintenance is neglected, particularly on diesel variants.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Brand Focus:
SsangYong has historically focused on SUVs, MPVs, and pickups, often utilizing Mercedes-Benz technology under license in earlier models.
Model Evolution
Introduction Year:
2006
Design Philosophy:
Based on the SsangYong Actyon SUV platform, the Actyon Sport was designed to offer a more utilitarian and rugged alternative with a dual-cab utility body.
Production
Manufacturing Plant:
Pyeongtaek, South Korea
🏆 Awards & Recognition
Recognitions
Awards:
No widely publicized major automotive awards for the SsangYong Actyon Sport are readily available; however, its value proposition and utility often contributed to positive customer reviews in its specific market segments.

Delivery & file format

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Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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