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Polaris

POLARIS SPORTSMAN X2 700 800 EFI 800 TOURING Full Service & Repair Manual 2008

POLARIS SPORTSMAN X2 700 800 EFI 800 TOURING Full Service & Repair Manual 2008

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Vehicle data plateRef 58150
Brand
Polaris
Vehicle
ATV
Models covered
Misc, SPORTSMAN 800 TOURING, SPORTSMAN X2 700, SPORTSMAN X2 800 EFI
Years
2008
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman X2 700 EFI / 800 EFI / 800 Touring
Year:
2008
Codes
Platform Code:
XP
👋 Introduction
Market Position
Vehicle Category:
All-Terrain Vehicle (ATV)
Target Audience:
Recreational riders, utility users, those seeking a versatile ATV with a passenger carrying capability (X2 models).
Competitive Analysis
Key Competitors:
Can-Am Outlander, Arctic Cat 700/800, Yamaha Grizzly, Honda Foreman/Rancher.
Key Features
Vehicle Versatility:
The X2 designation signifies the dual-seat capability, allowing for passenger transport, differentiating it from single-rider models.
Powertrain Options:
Available in both 700cc and 800cc V-twin engine configurations, offering strong performance for various applications.
Efi Technology:
Electronic Fuel Injection ensures reliable starting, smooth power delivery, and optimal performance in varying altitudes and temperatures.
AWD System:
Polaris's proprietary On-Demand All-Wheel Drive system provides exceptional traction when needed.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service & Repair Workshop Manual
Language:
English
Format:
PDF Download
Availability:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, performance tuning, lubrication system, cooling system, fuel delivery system (EFI), ignition system, exhaust system.
Transmission:
PVT (Polaris Variable Transmission) clutch system (primary and secondary), belt inspection and replacement, gearbox service, differential service, AWD system.
Electrical:
Wiring diagrams, starter system, charging system (stator, regulator/rectifier), battery service, lighting system, ignition system, sensors, control modules (ECU), troubleshooting electrical faults.
Chassis And Suspension:
Frame inspection and repair, front suspension (A-arms, shocks, steering), rear suspension (swingarm, shocks, IRS on some models), wheel bearings, bushings, ball joints, tie rods, alignment specifications.
Brakes:
Hydraulic brake system, brake caliper service, master cylinder service, brake lines, brake pad replacement, brake rotor inspection, bleeding procedures.
Fuel System:
Electronic Fuel Injection (EFI) system components (throttle body, injectors, fuel pump, pressure regulator), fuel tank, fuel lines, diagnostic procedures for EFI.
Bodywork And Plastics:
Front and rear racks, fenders, seat removal and installation, body panel inspection and repair, headlight and taillight assemblies, storage compartments.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements (oil, air), spark plug replacement, valve adjustments (if applicable), lubrication points, brake checks, tire pressure and condition.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, fault code interpretation, symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component disassembly, inspection, repair, and reassembly for all covered systems.
Diagnostics:
Advanced diagnostic techniques, use of diagnostic tools (if applicable), interpretation of sensor data, electrical system diagnostics.
Rebuilds:
Detailed procedures for engine rebuilds, transmission overhauls, suspension component refurbishment.
Technical Depth
Coverage Scope:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY mechanics.
Torque Specifications:
Exact torque values for all critical fasteners and engine components.
Clearances:
Precise specifications for component clearances (e.g., valve lash, bearing clearances).
Wiring Diagrams:
Detailed and accurate electrical schematics for all systems.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs or adjustments.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchable:
Yes, text-searchable content for quick information retrieval.
Printable:
Yes, optimized for printing individual pages or sections.
Print Quality:
High-resolution scans, ensuring clarity of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type 700:
700cc, 4-stroke, SOHC, V-twin, liquid-cooled, EFI
Type 800:
800cc, 4-stroke, SOHC, V-twin, liquid-cooled, EFI
Performance
Horsepower 700:
Approx. 50-55 HP (estimated)
Horsepower 800:
Approx. 55-60 HP (estimated)
Torque Curve:
Broad, flat torque curve for excellent low-end grunt and consistent pulling power.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies.
Fuel Type:
Unleaded gasoline, 87 octane recommended.
Fuel Tank Capacity:
4.0 US gallons (15.1 L) with reserve.
🔧 Transmission
Standard
Type:
Polaris Variable Transmission (PVT) with Engine Braking
Optional
Optional Features:
High/Low range, Neutral, Reverse.
Features
Clutch Engagement:
Engagement typically starts around 2200-2400 RPM for the primary clutch.
Drive System:
Shaft drive, on-demand AWD.
📐 Dimensions
Exterior
Length:
Approx. 83.5 in (212.1 cm) - X2 models
Width:
Approx. 45.5 in (115.6 cm)
Height:
Approx. 47.2 in (119.9 cm)
Cargo
Rear Rack Capacity:
Approx. 200 lbs (91 kg) - X2 models
Weights
Dry Weight:
Approx. 600-650 lbs (272-295 kg) depending on model and configuration.
Ground Clearance:
Approx. 10.5 in (26.7 cm)
Towing Capacity:
1500 lbs (680.4 kg)
🛡️ Safety Features
Ratings
Safety Standards:
Meets ANSI standards for recreational ATVs.
Active Features
Braking System:
Hydraulic disc brakes front and rear, integrated braking system.
Throttle Limiter:
Adjustable throttle limiter screw for training or inexperienced riders.
Passive Features
Rollover Protection:
Reinforced handlebars, robust frame structure.
Lighting:
Dual 35W headlights, 35W brake/taillight.
💡 Technology Features
Infotainment
Infotainment System:
Basic dashboard instrumentation, including speedometer, odometer, fuel gauge, and indicator lights. No advanced infotainment systems typically found on this model.
Driver Assistance
Driver Assistance Features:
None typical for this era of ATV; focus is on mechanical and electrical systems.
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first. Severe use may require more frequent changes.
Air Filter Inspection:
Inspect every 25 hours, clean/replace as needed. More frequent in dusty conditions.
Spark Plug Replacement:
Every 24 months or 100 hours.
Clutch Belt Inspection:
Inspect every 100 hours. Replace if worn, cracked, or damaged. Typically lasts 200-400 hours depending on usage.
Fluid Specifications
Engine Oil Type:
SAE 20W-50 Synthetic ATV-specific oil recommended (e.g., Polaris Synthetic 2W-50).
Engine Oil Capacity:
Approx. 2.0 US quarts (1.9 L) with filter change.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors. Mix 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Gearcase Oil:
Polaris Demand Drive Fluid or equivalent SAE 75W-90 synthetic gear oil.
Known Issues
Clutch Belt Wear:
Premature belt wear can occur with aggressive riding, improper belt alignment, or contaminated clutches. Regular inspection is crucial.
Cooling System Leaks:
Radiator hoses and connections can develop leaks over time; inspection and tightening are recommended.
Efi Sensor Issues:
Occasionally, throttle position sensors (TPS) or other EFI sensors can become dirty or fail, affecting engine performance. The manual will aid in diagnosis.
Suspension Bushings:
A-arm and swingarm bushings can wear over time, leading to play and imprecise handling. Periodic lubrication and replacement are necessary.
📚 Vehicle History
Brand Heritage
Polaris Atv Legacy:
Polaris is a pioneer in the ATV industry, introducing the first mass-produced ATV in 1985 (the original Trail Boss).
Model Evolution
Sportsman Lineage:
The Sportsman line has been Polaris's flagship ATV for decades, known for its comfort, utility, and performance. The X2 variant evolved to offer enhanced utility and passenger comfort.
Production
Manufacturing Location:
Polaris vehicles are primarily manufactured in the United States.
Sales Era:
The 2008 model year represents a significant period of development for Polaris ATVs, with robust engine options and refined chassis.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Polaris Sportsman line consistently recognized for performance, comfort, and utility in off-road publications.
Ratings
Consumer Ratings:
Generally high consumer satisfaction for durability and capability.
Certifications
Certification:
Meets EPA and CARB emissions standards for its model year.

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Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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