1 1

Peugeot

Peugeot 405 Petrol Estate Saloon SOHC DOHC Mi 16 1.4 1.6 1.8 1.9 2.0 Service Repair Workshop Manual

Peugeot 405 Petrol Estate Saloon SOHC DOHC Mi 16 1.4 1.6 1.8 1.9 2.0 Service Repair Workshop Manual

$16.99
$16.99
Sale Sold out
Shipping calculated at checkout.
Vehicle data plateRef 217215
Brand
Peugeot
Vehicle
Cars
Models covered
405, 405 1.4, 405 1.6, 405 1.8, 405 1.9, 405 2.0, 405 DOHC, 405 Estate, 405 Mi 16, 405 Petrol, 405 Saloon, 405 SOHC
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your model year? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
405
Body Style:
Estate (Station Wagon) / Saloon (Sedan)
Engine Types Covered:
Petrol (Gasoline) - SOHC, DOHC, Mi 16
Engine Displacements Covered:
1.4 L, 1.6 L, 1.8 L, 1.9 L, 2.0 L
Codes
Manual Code Indication:
Implied comprehensive service and repair manual for specified variants.
👋 Introduction
Market Position
Positioning:
The Peugeot 405 was positioned as a family car, competing in the C-segment with rivals like the Ford Sierra, Opel Vectra, and Volkswagen Passat. Known for its stylish design and refined ride.
Competitive Analysis
Key Competitors Segment:
C-Segment / Mid-size family cars.
Key Features
Design Philosophy:
Pininfarina-designed body, offering aerodynamic efficiency and a distinctive European styling.
Driving Dynamics:
Renowned for its comfortable and compliant ride, excellent handling characteristics thanks to its sophisticated suspension design.
📋 Manual Details
Coverage Areas
Market Coverage:
Likely global markets where Peugeot 405 was sold, with a focus on petrol variants.
Trim Levels Covered:
All identified trim levels including S, Mi 16, and standard variants for petrol models.
Page Count
Estimated Page Count:
Hundreds of pages (as stated in product description).
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by product description and typical manual offerings)
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals (SOHC, DOHC), fuel system (injection, carburetion where applicable), cooling system, exhaust system, ignition system.
Drivetrain:
Transmission (manual and automatic), clutch, driveshafts, differential.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS if equipped).
Electrical:
Wiring diagrams, lighting systems, starting and charging systems, instrument cluster, comfort and convenience features.
Body:
Body structure, exterior panels, interior trim, climate control system, doors, windows, security systems.
Procedures Included
Maintenance:
Routine servicing, fluid changes, filter replacements, lubrication, inspection schedules.
Repair:
Component removal, installation, overhaul, and adjustment for all covered systems.
Troubleshooting:
Diagnostic procedures, fault finding, common problems and their solutions.
Specifications:
Torque values, clearances, fluid capacities, electrical specifications.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive: Covers from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Compatibility:
Windows and macOS
Print Quality
Printability:
Printable (single page or entire manual)
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
Licensing
Usage Rights:
Lifetime use, no expiry dates, usable on multiple devices.
Version Control:
Full, unrestricted version.
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
XU series (e.g., XU5, XU7, XU9, XU10) for petrol engines. Specific codes for SOHC/DOHC and Mi 16 variants vary.
Performance
Power Output Range:
Approximately 70 HP (1.4L) to 160 HP (Mi 16 variants). Exact figures depend on specific engine and tuning.
Torque Range:
Varies with engine displacement, from around 115 Nm to over 200 Nm.
Fuel System
Fuel Delivery Examples:
Bosch LE-Jetronic, Motronic for fuel injection; Weber or Solex for carbureted variants (less common in later models).
Fuel Type:
Unleaded Petrol (Octane rating dependent on engine)
Engine Construction
Block Material:
Typically cast iron block with aluminum cylinder head.
Valve Train:
SOHC (Single Overhead Camshaft) and DOHC (Double Overhead Camshaft) depending on variant.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission.
Optional
Transmission Type Optional:
4-speed automatic transmission (e.g., ZF 4HP18).
Features
Drive Layout:
Front-wheel drive (FWD).
Clutch Type:
Dry single-plate clutch (manual transmission).
📐 Dimensions
Exterior
Length Estate:
Approx. 4500 mm
Width:
Approx. 1720 mm
Height Estate:
Approx. 1470 mm
Cargo
Cargo Volume Estate:
Significant capacity, especially with rear seats folded (specific figures vary).
Weights
Curb Weight Range:
Approx. 1100 kg to 1300 kg depending on body style and engine.
Wheelbase:
Approx. 2610 mm
🛡️ Safety Features
Ratings
Era Safety Standards:
Meets safety standards of its production era. Later models may have ABS and improved passive safety features.
Active Features
Active Safety Examples:
Anti-lock Braking System (ABS) available on higher trims or as an option.
Passive Features
Passive Safety Features:
Front seat belts, reinforced safety cage, side impact protection (design dependent).
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette players, often with CD compatibility on later models. Speaker configurations vary.
Driver Assistance
Driver Assistance Features:
Limited by era; primarily ABS on higher trims. No advanced electronic stability control or adaptive cruise control.
Connectivity
Connectivity Features:
N/A (No factory Bluetooth or USB connectivity). Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, depending on oil type and driving conditions.
Timing Belt Replacement:
Crucial for SOHC/DOHC engines. Interval typically 60,000 miles (96,000 km) or 5 years. Refer to manual for exact interval for specific engine.
Fluid Specifications
Engine Oil Type:
API SG or SH, ACEA A2/A3. Viscosity varies with climate: 5W-30, 5W-40, 10W-40, 10W-50, 15W-50. Refer to manual for precise recommendations.
Coolant Type:
Ethylene glycol based antifreeze. Peugeot recommends specific long-life coolants (e.g., Type D). Mixture 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Replace every 2 years.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil. Capacity approx. 2.2 - 2.5 liters.
Transmission Fluid Automatic:
ESSO LT 71141 or equivalent (e.g., ATF Dexron III). Capacity approx. 4.5 - 5 liters for fluid change.
Known Issues
Common Problems Examples:
Timing belt failure (if not replaced on schedule), radiator fan issues, electrical gremlins (especially older units), rust on wheel arches and sills, fuel pump issues, suspension component wear (e.g., ball joints, bushings).
Engine Reliability Notes:
Generally reliable engines if maintained. The XU series are known for their durability. Mi 16 variants can be more demanding in terms of maintenance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Peugeot, a French automobile manufacturer with a long history dating back to the 19th century.
Model Evolution
Generation:
First generation (1987-1996). Replaced the Peugeot 305 and preceded the Peugeot 406.
Key Variants:
Introduced with 1.6L and 1.9L petrol engines. Later additions included 1.4L, 1.8L, 2.0L, and the performance-oriented Mi 16 (with 1.9L DOHC 16-valve engine).
Production
Production Period:
1987-1996
Assembly Locations:
Primarily France (Sochaux plant), but also other PSA Group facilities globally.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
The Peugeot 405 was highly acclaimed upon release, winning 'Car of the Year' awards in several European countries (e.g., Italy - Auto Europa 1988). It was also a finalist for European Car of the Year.
Performance Awards:
The Mi 16 variant was praised for its performance and handling, often compared favorably to its competitors in period reviews.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

View full details
  • Instant download Link on the order page and in your inbox within a minute.
  • Secure checkout Encrypted Shopify payments — card, PayPal, Apple Pay, Google Pay.
  • Print-ready PDF Searchable text; print only the pages you take to the bench.
  • Coverage check Not sure it fits? Send the model and VIN before you buy.