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Mitsubishi

Mitsubishi Pajero III Complete Workshop Service Repair Manual 2001 2002 2003

Mitsubishi Pajero III Complete Workshop Service Repair Manual 2001 2002 2003

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Vehicle data plateRef 475308
Brand
Mitsubishi
Vehicle
Cars
Models covered
Misc, Pajero III
Years
2001, 2002, 2003
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

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🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero III
Generation:
Third Generation
Years Covered:
2001, 2002, 2003
Codes
Chassis Codes:
V60 Series (e.g., V73W, V75W, V77W, V78W)
👋 Introduction
Market Position
Vehicle Segment:
Full-size SUV, known for off-road capability and robust construction.
Target Audience:
Enthusiasts, DIY mechanics, owners seeking in-depth maintenance and repair knowledge for their Pajero.
Competitive Analysis
Key Competitors Era:
Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Jeep Grand Cherokee.
Key Features
Off Road Prowess:
Renowned for its sophisticated 'Super Select 4WD II' system, robust chassis, and long-travel suspension.
Versatility:
Suitable for daily driving, family transport, and serious off-road adventuring.
Reliability:
Generally considered a reliable vehicle with proper maintenance.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable Digital Format (PDF likely)
Source:
Official Mitsubishi Service Documentation
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, diagnostics, tuning, fuel injection, ignition, cooling, lubrication, emissions control, engine management system (ECU).
Transmission:
Manual and Automatic transmission repair, overhaul, fluid changes, diagnostics, clutch service, torque converter.
Drivetrain:
Front and rear axles, differentials, driveshafts, transfer case, 4WD system operation and repair, Super Select 4WD II system.
Suspension:
Front independent suspension (double wishbone), rear multi-link suspension, shock absorbers, springs, control arms, sway bars, alignment procedures.
Brakes:
Front and rear disc brake systems, ABS (Anti-lock Braking System) diagnostics and repair, brake fluid, parking brake.
Steering:
Power steering system, steering gear, tie rods, steering column, alignment.
Electrical:
Complete wiring diagrams, battery, charging system, starting system, lighting, gauges, accessories, power windows, central locking, ECU diagnostics, fuses, relays.
Body:
Body construction, panels, doors, windows, sunroof, interior trim, exterior trim, bumpers, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning system service, refrigerant handling, component replacement.
Safety Systems:
Airbag system diagnostics and service, seatbelt mechanisms.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic connector locations, step-by-step diagnostic procedures for all major systems.
Repair Overhaul:
Complete engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper overhaul, starter and alternator replacement.
Installation Replacement:
Component replacement for major systems, including fuel pump, radiator, power steering pump, alternator, starter motor, various sensors.
Torque Specifications:
Precise torque values for all critical fasteners throughout the vehicle.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed electrical system diagnostics and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable for quick information retrieval.
Print Quality
Printability:
Printable for physical use in a workshop environment.
Binding Type
Binding Format:
Digital Download (No physical binding specified)
Paper Type
Paper Format:
Digital Format (No physical paper type)
⚙️ Engine Specifications
Primary Engine
Engine Options Available:
3.0L V6 SOHC (6G72), 3.5L V6 SOHC/DOHC (6G74), 3.2L Direct Injection Diesel (4M41).
Engine Displacement 3.0L:
2972 cc
Engine Displacement 3.5L:
3497 cc
Engine Displacement 3.2L Diesel:
3200 cc
Performance
Horsepower 3.0L V6:
Approx. 170-180 hp
Torque 3.0L V6:
Approx. 180-190 lb-ft
Horsepower 3.5L V6 (Sohc):
Approx. 192-200 hp
Torque 3.5L V6 (Sohc):
Approx. 215-220 lb-ft
Horsepower 3.5L V6 (DOHc Mivec):
Approx. 215-230 hp
Torque 3.5L V6 (DOHc Mivec):
Approx. 230-240 lb-ft
Horsepower 3.2L Di-D:
Approx. 165 hp
Torque 3.2L Di-D:
Approx. 275 lb-ft
Fuel System
Fuel Delivery Gasoline:
Electronic Fuel Injection (EFI)
Fuel Type Gasoline:
Unleaded Gasoline
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDI)
Fuel Type Diesel:
Diesel Fuel
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (INVECS-II with G-shift)
Features
4Wd System:
Super Select 4WD II System (selectable 2H, 4H, 4HLc, 4LLc), Electronic Traction Control (optional).
Transfer Case:
2-speed transfer case with center differential lock.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2780 mm (109.4 in)
Length:
Approx. 4755-4805 mm (187.2-189.2 in) depending on trim/body style
Width:
Approx. 1875 mm (73.8 in)
Height:
Approx. 1855-1905 mm (73.0-75.0 in) depending on suspension/roof options
Weights
Curb Weight:
Approx. 1900-2100 kg (4189-4630 lbs) depending on engine and configuration
Gross Vehicle Weight Rating:
Typically around 2600-2800 kg (5732-6173 lbs)
Towing Capacity:
Varies by market and configuration, typically 2500-3500 kg (5500-7700 lbs) for braked trailers.
Cargo
Cargo Volume:
Generous for its class, configurable with folding rear seats.
🛡️ Safety Features
Ratings
Crash Test Information:
Varies by market and testing agency. Generally good for its era, focusing on a robust body-on-frame construction.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Optional Electronic Traction Control (ETC) or Active Stability Control (ASC) on some models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags and curtain airbags available on higher trims or later models.
Seatbelts:
Three-point seatbelts with pre-tensioners for front seats.
Body Construction:
Reinforced Impact Safety Evolution (RISE) body construction.
💡 Technology Features
Infotainment
Audio System:
Factory radio with CD player, AM/FM tuner, and often an auxiliary input or cassette player. Premium Rockford Fosgate sound system available on higher trims.
Navigation:
Optional factory GPS navigation system on some models.
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Sensors:
Rear parking sensors available on some later models or as an aftermarket addition.
Connectivity
Phone Integration:
No integrated Bluetooth or smartphone connectivity from the factory in this era; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions (consult manual for specific recommendations).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Gasoline engines: 30,000-60,000 miles (48,000-96,000 km) depending on plug type (standard or iridium).
Timing Belt Replacement:
For 6G72 and 6G74 engines, typically around 60,000-90,000 miles (96,000-144,000 km). The 4M41 diesel uses a timing chain.
Fluid Specifications
Engine Oil Type:
API SJ or SL, SAE 5W-30 or 10W-30 (check manual for exact grade and capacity based on engine variant).
Transmission Fluid Automatic:
DIA QUEEN ATF SP-III or equivalent (check manual for capacity).
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (check manual for capacity).
Transfer Case Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (check manual for capacity).
Differential Fluid:
API GL-5, SAE 80W-90 or 85W-140 (check manual for capacity).
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based antifreeze with corrosion inhibitors (typically 50/50 mix).
Known Issues
Common Wear Items:
CV joints, tie rod ends, ball joints, wheel bearings, exhaust system components, radiator.
Engine Specific Issues:
Potential for head gasket issues on some V6 engines if overheated; 4M41 diesel can be prone to injector or glow plug issues if poorly maintained.
Transmission Specific Issues:
Automatic transmission can develop issues if fluid is not changed regularly; manual transmissions are generally robust but clutch wear is normal.
4Wd System Issues:
Actuator or sensor issues in the Super Select system can occur, requiring diagnostic attention. Regular use helps prevent seizing.
📚 Vehicle History
Brand Heritage
Mitsubishi SUV Legacy:
Mitsubishi has a long history of producing capable off-road vehicles, with the Pajero (Montero in North America) being a flagship model since its introduction in 1982.
Model Evolution
Pajero Iii Introduction:
Introduced in 1999 globally, the third generation marked a significant departure with its monocoque chassis with integrated frame (unibody construction with reinforcing beams), independent front suspension for improved on-road comfort, and the advanced Super Select 4WD II system.
Pajero Iii Facelift:
Minor styling updates and powertrain refinements occurred during its lifecycle. The 2001-2003 models represent the initial phase of this generation.
Production
Manufacturing Locations:
Primarily Japan (Okazaki Plant), with significant assembly in other countries like Brazil and Australia.
🏆 Awards & Recognition
Recognitions
Off Road Awards:
The Pajero (as a model line) has a distinguished history in off-road racing, including numerous wins in the Dakar Rally, cementing its reputation as a highly capable machine.
Ratings
Consumer Reports Era:
Consumer Reports and similar publications often highlighted its off-road prowess but sometimes noted its less refined on-road manners compared to more car-like SUVs of the time.

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This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the model year and engine before you buy

Manufacturers change procedures, wiring and part numbers between model years and engine options. If your VIN plate shows a year or engine code that is not listed on the data plate above, contact us with the model, year and VIN and we will confirm coverage before you order.

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